Carrier 51CM User Manual

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HEATING & COOLING
1988 Room Air Conditioners
51
Start-Up and Service Instructions
International Series
51CM,GM,ZM.CV,GY
CONTENTS
Page
START-UP ................................................................ 1
SERVICE . . 1
General Notes .. .1
Compressor Replacement 1
SAFETY REMINDERS............................................ 2-5
Preventive Maintenance 2
System Cleaning ... .2
System Flushing .... .2
Physical and Electrical Data
...................................
3
Compressors ... 4
Run Capacitors. .
.....................
4
Thermistors ... 4
Casing Dimensions .. .4
Capillary Data . 5
Capillary Insertion 5
DISASSEMBLY INFORMATION .... 6-17
Model 104's Casing .... 6
Models 304's/404's Casing ... 13
TROUBLESHOOTING GUIDE ... 18
START-UP
Refer to operating instructions in Owner’s Handbook
provided with room air conditioner
SERVICE
General Notes — These Start-Up and Service Instiac
tions are provided to assist the trained and qualified
service technician in repaii ing or replacing components of
Carrier room aii conditioner models produced in 1988,
specifically International Series models (51CM,GM,ZM
Cooling Only, 51CV,GY Cooling and Electiic Heat)
Other Carriei models for prior yeais have separate Start-
Up and Service publications
IMPORTANT Repairing and servicing ah condi
tioners can be hazardous for untiained individuals
The insti actions printed in this publication are for
properly ttained and qualified Carrier service tech
nicians only
A WARNING
Befoi e working on any air conditioner, be sure to first
disconnect all electric power to the unit to avoid the
possibility of electiical shock and personal injury
Discharge capacitors beiore disconnecting, by shorting
acioss terminals
Shield coils with cardboard to protect hands against
injury from sharp metal edges when removing compres-
soi and other components
When disassembling wiring, use numbered stickers to
identify wiie leads and terminals This aids in quick,
accurate reassembly
Check clearances around scroll and housing before
installing fans Before securing fan setscrews, rotate fan
by hand to ensure ample clearance
Refer to Carriei Standard Service Techniques,
Chapters 1 and 2, for information on checking motors,
removing refrigerant, adding oil, evacuating, dehydrating
and charging system Pay particular attention to all saiety
warnings for these procedures
Compressor Replacement Stand clem ofcom-
ptessoi tetminals when wotking on comptessors With
system imdef piesswe, terminals mar blow Observe
the same safety procedures for rotary compressors as
for reciprocating compressors
When changing compressors
1 Follow all safety codes Reminder use protective
goggles, work gloves and water-soaked quenching
cloth
Shut off electric power and remove wiring irom
compressor
Purge or remove all refrigerant and pressure from
system
Cut suction and discharge lines Use tubing cutter at
convenient location on tubing, near compressor, to
ease reassembly using copper slip couplings
Remove compressor from unit Protect compressor
irom heat and carefully unbraze piping stubs
A CAUTION
Oil vapor in piping stubs can ignite irom torch
flame and cause serious injury Exercise extreme
care when brazing, and keep brazingcloth and fire
extinguisher handy for emergency use
9
10
Install oil piping stubs on new compressor and care
fully braze into place
Clean system add or replace liquid line filter drier
Reiei to System Cleaning, and System Flushing
Install new compressor and braze into place with
field-supplied copper slip couplings
Connect wiring, replace wire terminals if necessary
Proceed with evacuation, charging and start-up
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations
PC131 Catalog No 535-134 PrintedinUSA Form51-20SS Pgl 7-88 Replaces:New
For replacement Items use Carrier Specified Parts
Book 1 4
Tab
8a
10a
Page view 0
1 2 ... 21

Summary of Contents

Page 1 - 1988 Room Air Conditioners

HEATING & COOLING1988 Room Air Conditioners51Start-Up and Service InstructionsInternational Series 51CM,GM,ZM.CV,GYCONTENTSPageSTART-UP ...

Page 2

COMPRESSORPARTITION ASSEMBLY REMOVAL SCREWCONDENSER ORIFICE REMOVAL ÍSCREWS (4)CONDENSER COIL REMQV SCREWS (2)'condenser COILFig, 16 — Conden

Page 3 - 01 1 /4-in tubing

VENT AND EXHAUST LEVEREXHAUST DOORTERMINALS AND WIRINGVENTDOORSCROLLFig. 22 — Compressor and Overload Protector WiresFig 20 — Evaporator ScrollFig 21

Page 4 - Table 4 — Compressors

19 Vent and Exhaust Lever — See Vent and Exhaust Level in Fig 20a Remove exhaust dooi as desci ibed under Exhaust Doorb Rotate levei upward wh

Page 5 - Table 9 — Capillary Insertion

DISASSEMBLY INFORMATION Models 304's, 404's CasingsModels 51 C,G — The Model 51C Room Air Conditions is referred to as the 304 size casing

Page 6 - Fig. 1 — Model 51ZM

Fig. 27 — Removing FilterTIMER ASSEMBLYFig. 28 — Control Box Components27 Thermostat — Thermostat is a cioss ambient device Be careful not to d

Page 7 - Fig 8 — Control Box Screws

SENSINGBULB.'•‘•««»AFig. 29 — Sliding Chassis Out of CasingEXHAUST DOOR FRAMECLICKER BARFig. 31 — Vent Door/Wire Hoodc Slide chassis out of casi

Page 8 - Fig. 12 — Run Capacitor

CONDENSER FANEVAPORATORBLOWERWHEELEVAPORATOR TOP GUSSETC0|L\ DARTITinMCONDENSERORIFICEFig 32 “ Evaporator Fan SectionAIR SWEEP MECHANISMAIR SWEEP M

Page 9 - Condenser Fan Clip

c Cut interconnecting tubing and lemove 2 screws securing condenser coil Remove condenser orifice mounting screws (4)d Remove condenser coil e R

Page 10

TROUBLESHOOTINGNO COOLING OR INSUFFICIENT COOLINGCompressor Does Not RunOPENING IN POWER CIRCUIT Control off Blown fuse Defective wiring Defective ser

Page 12 - EVAPORATOR

It is much easiei to unsweat a short piece of tubing from the compressor afte) you have removed the compressoi irom the unit It follows that you can s

Page 14 - ASSEMBLY

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigationsPC131

Page 15 - .'•‘•««»A

proper size fittings to make the connection Connect 1 /4-in fitting to a refrigerant di urn by using chaiging hose 01 1 /4-in tubingCut off the end of

Page 16

Table 4 — CompressorsKEY NOVENDOR MODELOiL CHARGE (02 ± 1)\ir\\ TCRLA LRARUNNODryRechargeCAPACITORMatsushitaMA-12K25S3R236A-6A14 5125230/20874 42 0RC-

Page 17

Table 8 — Capillary DataKEY NODIMENSIONS (in.OD(± 002)ID(± 0003)Length (± 25)C-1106 04930C-2 106 05539C-3 106 05538C-4106 05442C-510604926C-6(2)106049

Page 18

DISASSEMBLY INFORMATION Model 104's CasingModel 51ZM — The Model 5IZM Room Air Condi- tioner is leieiied to as the 104 size casing International

Page 19

EVAPORATOR COVER SCREWS (5)Fig 5 — Unlocking Chassis Security Lock ScrewFig. 7 — Evaporator Cover ScrewsFig 6 — Sliding Chassis Out of CasingFig 8 — C

Page 20

Fig 9 ~ Sensing Bulb and Service Cord ScrewsTIMER REMOVAL SCREWS (2)TIMER COOL-HEAT FANCONTROL AND CYCLE SCREWS (2) SWITCHFig. 11 — Control Locati

Page 21

Remove fan motot leads irorn wiie ties Identify wires foi coirect reassembly Remove fan motoi ground wiie fiom partition assembly by lemoving one scie

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