Carrier 48/50PG C03-14 User Manual

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48/50PG C03-14
48/50PM C16-28
Single Package Rooftop Units
With COMFORTLinkt Controls Version 5.x
and PURONR (R-410A) Refrigerant
Controls, Start-Up, Operation, Service
and Troubleshooting Instructions
IMPORTANT: This literature covers 48/50PG03−14 and
48/50PM16−28 models with Comfortlink Software version 5.x.
The 48/50PG C16−28 (15 – 25 ton) model reference has been
removed from this manual; however version 5.x software is
backward compatible with all Comfortlink PG models. Refer to
past manuals for obsolete model information.
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
BASIC CONTROL USAGE 3...........................
ComfortLink Control 3..............................
Scrolling Marquee 3..................................
Accessory Navigator Display 4..........................
Operation 4.........................................
System Pilot and Touch Pilot Devices 4.................
CCN Tables and Display 4.............................
Conventions Used in This Manual 6......................
START−UP 6.........................................
Unit Preparation 6....................................
Compressor Mounting 6...............................
Refrigerant Service Ports 6.............................
Crankcase Heater(s) 6.................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 8...........................
Return−Air Filters 8..................................
Outdoor−Air Inlet Screens 8............................
Air Baffles 8........................................
Accessory Installation 8...............................
Orifice Change (48PG and 48PM) 8......................
Gas Heat (48PG and 48PM) 8..........................
EnergyX 8.........................................
CONTROLS QUICK SET−UP 8.........................
Control Set Point and Configuration Log 8................
Thermostat Control 8.................................
Space Temperature Sensor Control − Direct Wired
(T−55 or T−56 or T−59) 9.............................
T−58 Communicating Room Sensor 9....................
CCN Linkage Control 9...............................
System Pilot − Communication Space Sensor 9.............
Thermidistat Control 9................................
Space Humidistat Control 9............................
Relative Humidity Sensor Control 9......................
CCN Communication 9...............................
Accessories 9.......................................
Programming Operating Schedules 10....................
SERVICE TEST 12....................................
Independent Outputs 12...............................
Fan Test 12.........................................
Cooling Test 12.....................................
Humidi−MiZer Test 12..............................
Heating Test 13......................................
THIRD PARTY CONTROL 13..........................
Cooling/Heating Control 13............................
Dehumidification Control 13...........................
Remote Occupancy 13................................
Fire Shutdown 13....................................
Alarm Output 13.....................................
Economizer Monitoring 14.............................
Economizer Damper Control 14.........................
CONTROLS OPERATION 14...........................
Display Configuration 14..............................
Unit Configuration 14.................................
Modes 15..........................................
General Operation 16.................................
Temperature Setpoint Determination 16...................
Occupancy Determination 17...........................
Indoor Fan Operation 17...............................
Cooling Operation 18.................................
Heating Operation 21.................................
Economizer 23......................................
Optional Humidi−MiZer Dehumidification System 24......
Indoor Air Quality (IAQ) 30............................
EnergyX 34........................................
Adaptive Fan 34.....................................
Temperature Compensated Start 35.......................
Carrier Comfort Network (CCN) Configuration 35.........
Demand Limit 36....................................
Linkage 36.........................................
Alarm Handling 37...................................
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Summary of Contents

Page 1

48/50PG C03-1448/50PM C16-28Single Package Rooftop UnitsWith COMFORTLinkt Controls Version 5.xand PURONR (R-410A) RefrigerantControls, Start-Up, Opera

Page 2 - SAFETY CONSIDERATIONS

10NOTE: On standard units, the fire shutdown input is the terminalsFire Shutdown 1 and 2. On Humidi-MiZer units, the fireshutdown connections are at

Page 3 - BASIC CONTROL USAGE

100APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATIONITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.CONFIGUR

Page 4 - CCN Tables and Display

101APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.C

Page 5 - Generic Status Display Table

102APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.C

Page 6 - START-UP

103APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.C

Page 7

104APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.E

Page 8 - CONTROLS QUICK SET−UP

105APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.O

Page 9 - Fire Shutdown

106APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTPAGENO.A.F

Page 10 - 48/50PG and PM

107APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTPAGENO.BRO

Page 11

108APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — TIME CLOCKITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTTIME CLOCK C

Page 12 - SERVICE TEST

109APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — OPERATING MODESITEM EXPANSION RANGE UNITSCCN TABLE/SUB-TABLECCN POINTCCN WRITESTATUSDISPLAYW

Page 13 - THIRD PARTY CONTROL

11Table 3 – Setting an Occupied Time Schedule — Weekdays Only for 7:30 to 22:30DISPLAYMENUSUB‐SUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTTIM

Page 14 - CONTROLS OPERATION

110APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — OPERATING MODES (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/SUB-TABLECCN POINTCCN WRITESTATUSD

Page 15

111APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — OPERATING MODES (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/SUB-TABLECCN POINTCCN WRITESTATUSD

Page 16 - General Operation

112APPENDIX B — CONTROL MODES WITHHumidi−MiZer SYSTEM AND ECONOMIZERThermostat input shown for cooling demand (versus temperaturesensor and set point

Page 17 - Indoor Fan Operation

113APPENDIX C — START−UP DATAFan Performance — 48PGD03 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp

Page 18 - Staging Control

114Fan Performance — 48PGE04 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 19 - Outdoor Fan Control

115Fan Performance — 48PGD05 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 20

116Fan Performance — 48PGF05 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 21 - Heating Mode Control

117Fan Performance — 48PGE06 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 22 - Heat Relay Control

118Fan Performance — 48PGD07 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 23 - Economizer

119Fan Performance — 48PGF07 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 24 - Reheat Modes

12SERVICE TESTThe Service Test function can be used to verify proper operation ofcompressors, heating stages, Humidi−MiZer System, indoor fan,outdoor

Page 25 - 48/50PG03−16

120Fan Performance — 48PGE08 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 26

121Fan Performance — 48PGD09 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 27

122Fan Performance — 48PGF09 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 28 - Reheat Outdoor Fan Control

123Fan Performance — 48PGE12 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 29 - Reheat Mode Diagnostic Help

124Fan Performance — 48PGD14 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 30 - Indoor Air Quality (IAQ)

125Fan Performance — 48PGE14 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 31

126Fan Performance — 48PGF14 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 32 - 48/50PM16−28

127Fan Performance — 48PGD03 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 33 - IAQ (Switch Input)

128Fan Performance — 48PGE04 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 34 - Adaptive Fan

129Fan Performance — 48PGD05 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 35 - Temperature Compensated Start

13Heating TestThe heating (HEAT) submenu is used to change output status forthe individual heat stages, gas or electric. The fans (FANS) andcooling (C

Page 36 - Demand Limit

130Fan Performance — 48PGF05 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 37 - Alarm Relay Output

131Fan Performance — 48PGE06 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 38 - 48/50PG and PM

132Fan Performance — 48PGD07 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 39

133Fan Performance — 48PGF07 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 40

134Fan Performance — 48PGE08 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 41 - * See Legend on next page

135Fan Performance — 48PGD09 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 42 - OAT - Outdoor-Air Thermistor

136Fan Performance — 48PGF09 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 43

137Fan Performance — 48PGE12 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 44 - Yellow LED

138Fan Performance — 48PGD14 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 45 - Cooling Troubleshooting

139Fan Performance — 48PGE14 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 46 - Humidi−MiZert Troubleshooting

14FS.SW = 1 (NO)FS.SW = 2 (NC)C09346Fig. 8 − 48PG/PM Humidi−MiZert − Third Party Smoke Detector WiringEconomizer MonitoringOn field terminal board (TB

Page 47 - Economizer Troubleshooting

140Fan Performance — 48PGF14 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 48 - Heating Troubleshooting

141Fan Performance — 50PG03 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rp

Page 49

142Fan Performance — 50PG05 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rp

Page 50

143Fan Performance — 50PG07 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rp

Page 51 - Thermistor Troubleshooting

144Fan Performance — 50PG09 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rp

Page 52 - Sensor Trim

145Fan Performance — 50PG014 Vertical UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp R

Page 53

146Fan Performance — 50PG03 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 54

147Fan Performance — 50PG05 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 55 - MAJOR SYSTEM COMPONENTS

148Fan Performance — 50PG07 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 56

149Fan Performance — 50PG09 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 57

15Thermostat Control Type (T.CTL)This configuration applies only if Unit Control Type is Thermostat(Configuration→Unit→U.CTL = 2). The value determine

Page 58

150Fan Performance — 50PG14 Horizontal UnitsAIRFLOW(Cfm)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp

Page 59

151Fan Performance — 48PMD16 Vertical Supply / Return UnitsCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP Drive RPM BHP Driv

Page 60

152Fan Performance — 48PMD20 Vertical Supply/Return Units CFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0 1.2RPM BHP Drive RPM BHP D

Page 61 - (48/50PG08−14 Shown)

153Fan Performance — 48PMD24 — Vertical Supply/Return UnitsCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0 1.2RPM BHP Drive RPM BHP

Page 62

154Fan Performance — 48PMD28 — Vertical Supply/Return UnitsCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0 1.2RPM BHP Drive RPM BHP

Page 63

155Fan Performance — 50PM16 Vertical Supply / Return Units CFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP Drive RPM BHP Driv

Page 64

156Fan Performance — 50PM20 — Vertical Supply/Return UnitsCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0 1.2RPMBHP Drive RPM BHP Dr

Page 65

157Fan Performance — 50PM28 — Vertical Supply/Return UnitsCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0 1.2RPMBHPDriveRPMBHPDriveR

Page 66

158Fan Performance — 48PMD16 Horizontal Supply / Return Units CFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP Drive RPM BHP D

Page 67

159Fan Performance — 48PMD20 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RpmBhpRpmBhpRpm

Page 68 - UNIT CONTROL BOX

16HVAC Operation Disabled (HV.DN)Allow disabling of HVAC mode. This is only available on anetwork connection and shows if the unit has been forced int

Page 69

160Fan Performance — 48PME20 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RpmBhpRpmBhpRpm

Page 70

161Fan Performance — 48PMD24 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RpmBhpRpmBhpRpm

Page 71 - Main Base Board (MBB)

162Fan Performance — 48PMF24 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RpmBhpRpmBhpRpm

Page 72 - Table 23 – MBB Connections

163Fan Performance — 48PMD28 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp

Page 73

164Fan Performance — 48PME28 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp

Page 74 - Table 24 – ECB Connections

165Fan Performance — 48PMF28 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp

Page 75 - RED LED-STATUS

166Fan Performance — 50PM16 Horizontal Supply / Return Units CFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP Drive RPM BHP Dr

Page 76 - PM16−28 size units)

167Fan Performance — 50PM24 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp

Page 77 - Accessory Navigatort Display

168Fan Performance — 50PM28 — Horizontal Supply/Return UnitsAirflow(Cfm)Available External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0Rpm Bhp Rpm Bhp

Page 78

169APPENDIX D — ADDITIONAL START−UP DATAAir Quantity Limits (50PG03−14 Units)UNIT50PGCOOLING (cfm)HEATING (cfm)OPTIONAL ELECTRIC HEATMin Max Min Max03

Page 79 - Field-Installed Accessories

17Occupancy DeterminationThe building’s occupancy is affected by a number of differentfactors. When the unit is operating with a space temperature se

Page 80

170Evaporator Fan Motor Specifications − 48/50PG48/50PG DRIVE VOLTAGE/PHASE EFFICIENCY MAX BHP MAX AMPS03Low208/1ph 0.73 0.85 \4.0230/1ph 0.73 0.85 \4

Page 81

171Evaporator Fan Motor Specifications − 48/50PG (cont)48/50PG DRIVE VOLTAGE/PHASE EFFICIENCY MAX BHP MAX AMPS12Low208/3ph 0.84 3.1 \8.8230/3ph 0.84 3

Page 82 - Cleaning

172Evaporator Fan Motor Specifications − 48PM16−28UNIT48PMDRIVE ORIENTATION VOLTAGE EFFICIENCY % MAX BHP MAX AMPS16Low Vertical208 85.8 4.26 10.6230 8

Page 83

173Evaporator Fan Motor Specifications − 48PM16−28 (cont)UNIT48PMDRIVE ORIENTATION VOLTAGE EFFICIENCY % MAX BHP MAX AMPS24Low Vertical208 85.8 4.26 10

Page 84 - Lubrication

174Evaporator Fan Motor Specifications − 50PM16−28UNIT50PMDRIVE ORIENTATION VOLTAGEEFFICIENCY(%)MAX BHP MAX AMPS16Low Vertical208 85.8 \4.26 10.6230 8

Page 85

175Evaporator Fan Motor Specifications − 50PM16−28 (cont)UNIT50PMDRIVE ORIENTATION VOLTAGEEFFICIENCY(%)MAX BHP MAX AMPS24Low Vertical208 85.8 \4.26 10

Page 86 - (Fig. 52−54)

176Fan Rpm at Motor Pulley Settings* − 48/50PGUNIT48/50PGDRIVEMOTOR PULLEY TURNS OPEN01/21 11/22 21/23 31/24 41/2503Low \736 \710 \685 \660 \634 \609

Page 87 - Deep Vacuum Method

177Fan RPM at Motor Pulley Settings* − 50PM16−2850PM DRIVEMOTOR PULLEY TURNS OPEN01/21 11/22 21/23 31/24 41/25 51/26PM16, 20and 24(230 and460 volt)Low

Page 88 - Refrigerant Charge

178Accessory/FIOP Pressure Drop (in. wg) — 48/50PG03-07AIRFLOW(CFM)ELECTRICHEAT(Sizes 03‐07)ECONOMIZER(Vertical)(Sizes 03‐07)ECONOMIZER(Horizontal)(Si

Page 89

179Accessory/FIOP Static Pressure Drops (in. wg)* − 48/50PM16−28CFM Economizer Humidi-MiZer™ (16, 20, 24) Humidi-MiZer™ (28)4000 0.02 0.17 -4500 0.03

Page 90

18Cooling OperationThe 48/50PG and 48/50PM unit’s cooling operation consists of:demand, mode determination, staging request to satisfy thedemand, and

Page 91 - PuronR Refrigerant

180CONTROL SET POINT AND CONFIGURATION LOGModel Number: _____________________________Serial Number: ______________________________Date: ______________

Page 92 - Main Burners (48PG and 48PM)

181MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.COOL Cooling Configuration COOL_CFG 15N.

Page 93 - Compressor Rotation

182MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.COOL (cont) Cooling Configuration COOL_CFG

Page 94 - MODE — RUN STATUS

183MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.COOL (cont) Cooling Configuration COOL_CFG

Page 95 - MODE — RUN STATUS (cont)

184MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.ECON Economizer Configuration ECON_CFG 2

Page 96

185MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT PAGE NO.OAU Outside Air Unit Config OAU_CFG 12OA

Page 97 - MODE — PRESSURES

186MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTPAGENO.A.FAN Adaptive Fan AFAN_CFG 34AF.EN Adapti

Page 98 - MODE — INPUTS

187MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTPAGENO.BROD CCN Broadcast Config. BRODEFS 17B.TIM

Page 99 - MODE — OUTPUTS

188UNIT START-UP CHECKLISTMODEL NO.:DATE: ______________SERIAL NO: _____________________________________TECHNICIAN: __________________________________

Page 100 - MODE — CONFIGURATION

19Space Sensor ControlSpace sensor staging control is an adaptive anticipation control thatweighs the actual space demand against the trend of that de

Page 101 - MODE — CONFIGURATION (cont)

2TROUBLESHOOTING 37...Complete Unit Stoppage 37...Restart Procedure 37...

Page 102

20For 48/50PG03−07 units, one outdoor fan is controlled in allmodes by the Motormaster sensing on circuit A.For 48/50PG08−14 units, 2 outdoor fans ar

Page 103

21Heating OperationThe 48/50PG and 48/50PM unit’s heating operation consists of:demand, mode determination, staging request to satisfy thedemand, and

Page 104

22Space Sensor ControlSpace sensor staging control is an adaptive anticipation control thatweighs the actual space demand against the trend of that de

Page 105

23EconomizerIf an economizer is installed, then Economizer Installed configuration(Configuration→UNIT→EC.EN) should be set to YES. Theeconomizer is co

Page 106

24Free Cool PreOcc Time (FC.TM)FC.TM is the configuration that determines how many minutesbefore occupancy that free cooling can occur when set forPre

Page 107

25Table 10 – Control Modes with Humidi−MiZert SystemOutput and Valve States versus Circuit Mode .x = Circuit A, B, or C identifierDEMAND AND MODE OUTP

Page 108 - CCN ONLY TABLES

26COMPCOND COILHUMIDI-MIZER COILEVAP COILINDOOR ENTERINGAIROUTDOOR AIRMETERINGDEVICECLOSED VALVEOPEN VALVE3-WAY VALVERH1.xRH2.xCV.xC07004Fig. 10 − Sub

Page 109 - MODE — OPERATING MODES

27a48-8172COMPCOND COILHUMIDI-MIZER COILEVAP COILINDOOR ENTERINGAIROUTDOOR AIRMETERINGDEVICECLOSED VALVEOPEN VALVE3-WAY VALVERH1.xRH2.xa48-8222C07122F

Page 110 - MODE — OPERATING MODES (cont)

28COMPCOND COILHUMIDI-MIZER COILEVAP COILINDOOR ENTERINGAIROUTDOOR AIRMETERINGDEVICECLOSED VALVEOPEN VALVE3-WAY VALVERH1.xRH2.xC07124Fig. 14 − Hot Gas

Page 111 - MODE — ALARMS

29Reheat Mode Diagnostic HelpThe status of reheat mode sensor inputs may be viewed within thedisplay Inputs menu. The status of reheat mode outputs ma

Page 112

3FIRE, EXPLOSION HAZARDFailure to follow this warning could result in personalinjury, death and/or property damage.Improper installation, adjustment,

Page 113 - APPENDIX C — START−UP DATA

30C08057Fig. 17 − Humidi−MiZer System Valve Locations48/50PM16−28Air BafflesThe units with Humidi-MiZer option are equipped withMotormaster control

Page 114

31C07009Fig. 18 − Air Baffle Dimensions48/50PG03−1648/50PG and PM

Page 115

32C08077Fig. 19 − Air Baffle Dimensions48/50PM16−2848/50PG and PM

Page 116

33100700INSIDE/OUTSIDE CO2 DIFFERENTIALAQDIFFERENTIALLOW (AQD.L)AQDIFFERENTIALHIGH (AQD.H)MINIMUMIAQDAMPERPOSITION(AQ. MN)ECONOMIZERMINIMUMDAMPERPOSIT

Page 117

34Fan Enable (Analog IAQ Sensor)The DCV algorithm will operate whenever the building isoccupied and the indoor fan is operating or whenever the IAQalg

Page 118

35Fan Speed − Reheat2 (FS.RH)This configuration defines the fan speed used when Hot GasReheat (reheat2) is being requested. Fan speed is based on how

Page 119

36Global Schedule Broadcast (BROD"B.GS)If this configuration is set to ON and the schedule number(SCH.N) is between 65 and 99, then the control w

Page 120

37This synchronization of data optimizes the efficiency of the unitand the zones to operate at peak system performance at all times.This information c

Page 121

38Alarms"R.HIST (Reset Alarm History)Change to YES to reset the alarm history. Turning unit power offwill not reset the alarm history.Alarms"

Page 122

39Alert Code T075 − Supply Air Temperature ThermistorFailureThis alert occurs when the temperature is outside the range –40 to240F (–40 to 116C).

Page 123

4Accessory Navigator DisplayThe accessory hand-held Navigator display can be used with the48/50PG and 48/50PM units. (See Fig. 2.) The Navigator displ

Page 124

40Alarm Code T153 − Real Time Clock Hardware FailureThe alert occurs when the RTC clock chip on the MBB is notresponding. Time and date functions will

Page 125

41Table 12 – ComfortLinkt Alarm CodesALARMORALERTNUMBERDESCRIPTIONACTION TAKEN BYCONTROLRESETMETHODPROBABLE CAUSET051Compressor A1 Safety TripAdd Stri

Page 126

42Table 12 — ComfortLinkt Alarm Codes (cont)ALARMORALERTNUMBERDESCRIPTIONACTION TAKEN BYCONTROLRESETMETHODPROBABLE CAUSEA154 Serial EEPROM Hardware Fa

Page 127

43 Fan Status Switch Off, Fan Contactor OnThis alert occurs when the fan status switch has sensed that theindoor fan has been off for 10 seconds and

Page 128

44Alert Code T415 − IAQ Input Out of RangeThis alert occurs when the IAQ input (on ECB) is less than 3.5 mAand the sensor is configured as installed.

Page 129

45Cooling TroubleshootingUse the Scrolling Marquee display or a CCN device to view thecooling status display and the cooling diagnostic display (seeAp

Page 130

46Humidi−MiZert TroubleshootingUse the unit Scrolling Marquee display or a CCN device to viewthe cooling status display and the cooling diagnostic dis

Page 131

47Economizer TroubleshootingUse the unit Scrolling Marquee display or a CCN device to viewthe economizer status display and the economizer diagnosticd

Page 132

48Heating TroubleshootingUse the unit Scrolling Marquee display or a CCN device to viewthe heating status display and the heating diagnostic display (

Page 133

49LEGENDIDM -- Induced-Draft MotorIGC -- Integrated Gas Unit ControllerNOTE: Thermostat Fan Switch in the “AUTO” position.C07014Fig. 21 − IGC Service

Page 134

5Table 2 – Scrolling Marquee Mode and Menu Display StructureRUNSTATUSSERVICETESTTEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATIONTIMECLOCK

Page 135

50Table 18 – IGC Board LED Alarm CodesLEDFLASHCODEDESCRIPTIONACTION TAKEN BYCONTROLRESET METHOD PROBABLE CAUSEOn Normal Operation— — —Off Hardware Fai

Page 136

51Phase Loss ProtectionThe phase loss protection option will monitor the three-phaseelectrical system to provide phase reversal and phase lossprotecti

Page 137

52SCT.AMOTORMASTERSENSORSCT.AMOTORMASTERSENSOR48/50PG03,04(3rd return bend down from top)(bottom stubof outside header)48/50PG03-07C09347Fig. 23 − S

Page 138

53Table 20 – Temperature (_F) vs Resistance/Voltage Drop Values for OAT, SAT, and SPT Thermistors (10K at 25_C Type II Resistors)TEMP(F)VOLTAGEDROP (V

Page 139

54Table 21 – Temperature (_F) vs. Resistance/Voltage Drop Values for SCT Sensors (5K at 25_C Resistors)TEMP(F)VOLTAGEDROP (V)RESISTANCE(Ohms)TEMP (F)V

Page 140

55Table 22 – Pressure (psig) vs. Voltage Drop Values for Suction Pressure TransducersPRESSURE(psig)VOLTAGEDROP (V)PRESSURE(psig)VOLTAGEDROP (V)PRESSUR

Page 141

56C08549Fig. 25 − 48PG03−16 Control Wiring Schematic48/50PG and PM

Page 142

57C08550Fig. 26 − 50PG03−16 Control Wiring Schematic48/50PG and PM

Page 143

58C101249Fig. 27 − Typical 48/50PG03−14 Power Wiring Schematic and Legend (48/50PG08−14 Shown)48/50PG and PM

Page 144

59C08552Fig. 28 − Typical 48PG03−16 with Humidi−MiZert System Control Wiring Schematic(48PG08−16 Shown)48/50PG and PM

Page 145

6Conventions Used in This ManualThe following conventions for discussing configuration points forthe local display (Scrolling Marquee or Navigator ac

Page 146

60C08554Fig. 29 − Typical 50PG03−16 with Humidi−MiZert System Control Wiring Schematic(50PG08−16 Shown)48/50PG and PM

Page 147

61C101250Fig. 30 − Typical 48/50PG03−14 with Humidi−MiZert System Power Wiring Schematic and Legend(48/50PG08−14 Shown)48/50PG and PM

Page 148

62C08471Fig. 31 − Typical 48PM16−28 Control Schematic48/50PG and PM

Page 149

63C08062Fig. 32 − Typical 48PM16−28 with Humidi−MiZert System Control Schematic48/50PG and PM

Page 150

64C101251Fig. 33 − Typical 50PM16−28 Control Schematic48/50PG and PM

Page 151

65C08064Fig. 34 − Typical 50PM16−28 with Humidi−MiZert Control Schematic48/50PG and PM

Page 152

66C10902Fig. 35 − Typical 48/50PM16−28 Power Schematic48/50PG and PM

Page 153

67C09213Fig. 36 − Typical 48/50PM16−28 with Humidi−MiZert System Power Schematic48/50PG and PM

Page 154

68SATOFMTXVIFMSCROLLINGMARQUEEDISPLAYHPSSSPCOMPRESSOR(S)OATSCTCOMPRESSORCONTACTORCAPACITORCURRENTSENSORTB1(LOW VOLTAGE TERMINAL STRIP)OFCCCHRMBBECBCBI

Page 155

69C08067Fig. 38 − 48/50PM16−28 Component Arrangement48/50PG and PM

Page 156

7CONTROL BOXAND COMPRESSOROUTDOOR AIRSCREEN(HIDDEN)FILTER ACCESS DOORGAS SECTIONACCESS INDOOR MOTORACCESS DOORELECTRICALOPTIONS PANELBASEPAN CONNECTI

Page 157

70C101252Fig. 39 − 48/50PM16−28 with Humidi−MiZert Component Arrangement48/50PG and PM

Page 158

71Main Base Board (MBB)See Fig. 40 and Table 23. The MBB is the center of theComfortLink control system. It contains the major portion of theoperatin

Page 159

72Table 23 – MBB ConnectionsDISPLAYNAMEPOINT DESCRIPTION SENSOR LOCATION TYPE OF I/OCONNECTIONPIN NUMBERINPUTS Input power from TRAN1 control box 24

Page 160

73Economizer Control Board (ECB)The ECB controls the economizer actuator. (See Fig. 41 and Table24.) The control signal from the ECB uses either the

Page 161

74Table 24 – ECB ConnectionsDISPLAYNAMEPOINT DESCRIPTION SENSORLOCATIONTYPE OF I/O CONNECTIONPIN NUMBERINPUTS Input power from MBB control box 24 VAC

Page 162

75Integrated Gas Control (IGC) BoardThe IGC is provided on gas heat units. (See Fig. 42 and Table 25.)The IGC controls the direct spark ignition syste

Page 163

76Low Voltage Terminal Strip(TB1 on PG03−16 size and TB2 on PG20−28 andPM16−28 size units)This circuit board provides a connection point between the m

Page 164

77Scrolling Marquee DisplayThis device is the keypad interface used to access rooftopinformation, read sensor values, and test the unit. (See Fig. 44.

Page 165

78NETWORK OPTIONSREMOTECCN SITEAUTODIALGATEWAYNON CARRIER HVAC EQUIPMENTTERMINAL SYSTEMMANAGERTCUROOFTOP UNIT DAV AIRTERMINALTCUTCU DAV

Page 166

79Field-Installed AccessoriesSpace Temperature Sensor (T−55)The T-55 space temperature sensor (part no. 33ZCT55SPT) is afield-installed accessory. The

Page 167

8Condenser Fans and MotorsCondenser fans and motors are factory set. Refer to Condenser-FanAdjustment section as required.Return−Air FiltersCheck that

Page 168

80TO MAINBASE BOARDREDBLKREDBLKREDBLKSENSOR 1SENSOR 2SENSOR 3REDBLKSENSOR 6SENSOR 5REDBLKSENSOR 4REDBLKREDBLKREDBLKSENSOR 8SENSOR 7 SENSOR 91REDBLKTB1

Page 169

81Carrier Accessory KitsThere are specific accessory kits sold for various field installedaccessories. These kits vary based on model, size, voltage,

Page 170

82Space Humidity SensorThe space relative humidity sensor (part no. 33ZCSENDRH−01duct mount or 33ZCSENSRH−01 wall mount) is a field−installedaccessory

Page 171

83NOTE: Please see the NOVATION Heat Exchanger CondenserService section for specific information on the NOVATION HeatExchanger coil.EQUIPMENT DAMAGE

Page 172

84Condensate Drain Pan (48/50PM16−28 Units)Check and clean each year at the start of the cooling season. Anaccess panel is located above the condensat

Page 173

85INDUCEDDRAFTMOTORCOMBUSTIONFAN HOUSINGMAIN GASVALVEMAIN BURNER SECTIONHEAT EXCHANGERSECTIONROLLOUTSWITCHC07037Fig. 50 − 48PG03−14 Typical Gas Heatin

Page 174

86Table 27 – Belt Tension Adjustment48PM VOLTAGEBELT TENSION (lb)Unit Model Number Position 10A,J B,K C,L D,M E,N F, P G,Q H,R16230 4.8 5.1 5.6 4.5 NA

Page 175

87Condenser-Fan Adjustment (Fig. 55)1. Shut off unit power supply.2. Remove condenser-fan assembly (grille, motor, motorcover, and fan) and loosen fan

Page 176

88Triple Evacuation MethodThe triple evacuation method should only be used when vacuumpump is capable of pumping down to 28−in. of mercury andsystem d

Page 177

89If the outdoor temperature is low, the Motormaster outdoor fancontrol device may need to be temporarily bypassed by rewiringthe power leads to obta

Page 178

9Space Temperature Sensor Control − Direct Wired(T−55 or T−56 or T−59)Wire accessory space temperature sensor(s) to the T-55 terminalson the field con

Page 179

90R R 410A 410A R R E E F F R R I I GE GE R R A A NT NT AL AL L L O O UTDO UTDO O O R R F F ANS ANS M M US US T T BE BE RUNNI RUNNI NG NG 20 20 40 40

Page 180 - INDICATE UNIT SETTINGS BELOW

91Be sure unit is in normal cooling mode by checking that the RH2solenoid coil(s) and the CRC relay are deenergized (control outputsoff). Adjust charg

Page 181

92Table 29 – Altitude Compensation* − 48PM16−20NATURAL GASELEVATION(ft)NATURAL GAS ORIFICE SIZE†Low Heat (D,L) Medium Heat (E,M) High Heat (F,N)0‐1,9

Page 182

93EEAABB25.4MAX. TYP.SPARK GAP0.120 TO 0.140”[3.05 TO 3.56]DDE-ESECTIONSCALE 2:1D-DSECTIONB-BSECTIONSCALE 1:1A-ASECTIONSCALE 1:1C-CSECTIONCCSPARK GAP0

Page 183

94APPENDIX A — LOCAL DISPLAY AND CCN TABLESMODE — RUN STATUSITEM EXPANSION RANGE UNITS CCN TABLE/SUBTABLECCN POINT CCNWRITESTATUSMENUWRITESTATUSRUN S

Page 184

95APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — RUN STATUS (cont)ITEM EXPANSION RANGE UNITS CCN TABLE/SUBTABLECCN POINT CCNWRITESTATUSMENUWR

Page 185

96APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — RUN STATUS (cont)ITEM EXPANSION RANGE UNITS CCN TABLE/SUBTABLECCN POINT CCNWRITESTATUSMENUWR

Page 186

97APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — SERVICE TESTITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINTCCNWRITESTATUSDISPL

Page 187

98APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — SET POINTSITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/SUB-TABLECCN POINT SETPOINT CO

Page 188 - PRESSURES

99APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)MODE — OUTPUTSITEM EXPANSION RANGE UNITSCCN TABLE/SUB-TABLECCN POINTCCNWRITESTATUSDISPLAYWRITESTATUS

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