Carrier 50HEQ003-006 Specifications

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50HJQ004---007
50HEQ003---006
Single---Packag e Ro o ft o p Heat Pump Units
Installation, Start---Up and
Service Instructions
CONTENTS
PAGE
SAFETY CONSIDERATIONS 1........................
INSTALLATION 1-52................................
Provide Unit Support 1.............................
Roof Curb 1..................................
Slab Mount 3..................................
Alternate Unit Support 3.........................
Field Fabricate Ductwork 3..........................
Install Condensate Drain Line and External Trap 3........
Rig and Place Unit 3...............................
Positioning 4..................................
Make Electrical Connections 5.......................
Field Power Supply 5...........................
Field Control Wiring 21.........................
Defrost Board 22...............................
Adjust Factory--Installed Options 22...................
Disconnect Switch 22...........................
Convenience Outlet 22..........................
Novar Controls 22..............................
Manual Outdoor--Air Damper 22..................
Premierlinkt Control 23........................
Optional Economi$er IV and Economi$er2 26........
Economi$er IV Standard Sensors 28................
Economi$er IV Control Modes 29.................
Adjust Indoor-- Fan Speed 34.........................
Belt--Drive Motors 34...........................
PRE--STARTUP 53...................................
STARTUP 53........................................
SERVICE 56........................................
TROUBLESHOOTING 61.............................
START-- UP CHECKLIST 66...........................
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair,
or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
Before performing service or maintenance operations
on unit, turn off main power switch to unit, and install
lockout tag. Electrical shock could cause personal
injury .
!
WARNING
NOTE: Ensure that the voltage listed on the unit information
plate agrees with the electrical supply to the unit.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To convert
to horizontal configuration, remove horizontal duct opening
covers. Using the same screws, install covers on duct openings in
basepan of unit with the insulation-side down. Seals around duct
openings must be tight.
STEP 1 PROVIDE UNIT SUPPORT
ROOF CURB
Assemble and install the accessory roof curb in accordance with
the instructions shipped with the curb. (See Fig. 1.) Install
insulation, cant strips, roofing felt, and counter flashing as shown.
Ductwork must be attached to the curb, not to the unit. If electric
or control power will be routed through the basepan, attach the
accessory thru-the-bottom service connections to the basepan and
roof curb in accordance with the accessory installation
instructions. Install connections before the unit is set on the roof
curb.
IMPORTANT: The gasketi ng of the unit to the roof cur b is cr itical
for wat er--tightnes s. Ins tal l the gas ket supplied with the r oof curb as
showninFig.1.Animproperlyappliedgasketcanalsoresultinair
leaks and poor unit pe rfor mance.
The roof curb should be level to ensure that the unit drain
functions properly. Unit leveling tolerances are shown in Fig. 2.
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1 2 ... 66

Summary of Contents

Page 1 - Service Instructions

150HJQ004---00750HEQ003---006Single---Packag e Ro o ft o p Heat Pump UnitsInstallation, Start---Up andService InstructionsCONTENTSPAGESAFETY CONSIDERA

Page 2

10Table 3—Electric Heating CapacitiesUNIT SIZEVOLTAGE(60 Hz)ACCESSORY(kW)ACCESSORY HEATERPART NUMBERC R H E A T E R --- --- A 0 0( o r --- --- B 0 0 w

Page 3 - STEP 4 —RIG AND PLACE UNIT

11Table 4A — 50HJQ Electrical Data — Standard Motor Units Without Electrical Convenience OutletUNITSIZENOMINALVOLTAGEV-PH-HzVOLTAGERANGECOMPRESSOR OFM

Page 4

12Table 4B — 50HJQ Electrical Data — High-Static Motor Units Without Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH-HzVOLTAGERANGECOMPRESSOR

Page 5

13Table 4C — 50HJQ Electrical Data — Standard Motor Units With Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH -HzVOLTAGERANGECOMPRESSOR OFM

Page 6

14Table 4D — 50HJQ Electrical Data — High-Static Motor Units With Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH -HzVOLTAGERANGECOMPRESSOR O

Page 7

15LEGENDF L A --- F u l l L o a d A m p sHACR --- Heating, Air Conditioning and RefrigerationIFM --- Indoor---Fan MotorLRA --- Locked Rotor AmpsMCA --

Page 8

16Table 5A — 50HEQ Electrical Data — Standard Motor Units W ithout Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH-HzVOLTAGERANGECOMPRESSOR O

Page 9

17Table 5B — 50HEQ Electrical Data — High-Static Motor Units Without Electrical Convenience OutletUNITSIZENOMINALVOLTAGEV-PH-HzVOLTAGERANGECOMPRESSOR

Page 10 - 50HJQ,HEQ

18Table 5C — 50HEQ Electrical Data — Standard Motor Units W ith Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH -HzVOLTAGERANGECOMPRESSOR OFM

Page 11

19Table 5D — 50HEQ Electrical Data — High-Static Motor Units W ith Electrical Convenience OutletUNIT SIZENOMINALVOLTAGEV-PH -HzVOLTAGERANGECOMPRESSOR

Page 12

2ROOF CURBAC CESSORYA UNIT SIZECRRFCURB001A011 -2 [356]50HJQ004-007CRRFCURB002A012 -0 [610]NOTES:1. Roof curb accessory is shipped disassembled.2. Ins

Page 13

20LEGENDF L A --- F u l l L o a d A m p sHACR --- Heating, Air Conditioning and RefrigerationIFM --- Indoor---Fan MotorLRA --- Locked Rotor AmpsMCA --

Page 14

21LEGENDC—ContactorCOMP — CompressorIFC — Indoor Fan ContactorNEC — National Electrical Code208/230-1-60208/230-3-60460-3-60(SIZE 006 AND 007 ONLY)208

Page 15

22Route the thermostat cable or equivalent single leads of coloredwire from the subbase terminals to the low-voltage connectionson the unit (shown in

Page 16

23SCREWS(SIDE)MANUALOUTDOOR-AIRADJUSTMENTSCREWSDAMPERBLADEFILTERACCESSPANELOUTDOOR AIROPENINGPANELC06012Fig. 13 --- Damper Panel with ManualOutdoor--A

Page 17

24Table 6 — Pr emierLink™ Sensor UsageAPPLICATIONOUTDOOR AIRTEMPERATURE SENSORRETURN AIRTEMPERATURE SENSOROUTDOOR AIRENTHALPY SENSORRETURN AIRENTHALPY

Page 18 - 70.0 0.8 2.6

25C06016Fig. 17 --- Factory Installed PremierLinkt ControllerPREMIERLINKCONTROLHINGEDDOORPANELC06017Fig. 18 --- Factory Installed PremierLinkt(Shown I

Page 19

26b. Connect the RED wire to the 24 vac GND terminal(TR) on enthalpy sensor and to pin 4 on 12-pinharness.c. Connect the GRAY/ORN wire to J4-2 on Prem

Page 20

27LEDABCDTR TR1SOSR231++BRNREDGRAY/ORNGRAY/REDWIRE HARNESSIN UNITBLKREDS+(RETURN AIRENTHALPYSENSOR)S+(OUTDOORAIRENTHALPYSENSOR)ENTHALPY CONTROLLERNOTE

Page 21

28SIDEPANELINDOORCOILACCESSPANELINDOORCOILACCESSPANELCAULKHERETOPSIDEPANELC06025Fig. 26 --- Indoor Coil Access Panel RelocationBTOPPANELINDOOR COILACC

Page 22

29FOR OCCUPANCY CONTROLREPLACE JUMPER WITHFIELD-SUPPLIED TIME CLOCKLEGENDDCV— Demand Controlled VentilationIAQ — Indoor Air QualityLA — Low Ambient Lo

Page 23

3MAXIMUM ALLOWABLEDIFFERENCE (in.)A-B B-C A-C0.5 1.0 1.0C06002Fig. 2 --- Unit Leveling TolerancesRefer to Accessory Roof Curb Installation Instruction

Page 24

30Table8—EconoMi$erIVSensorUsageAPPLICATIONECONOMI$ER IV WITH OUTDOOR AIRDRY BULB SENSORAccessories RequiredOutdoor Air Dry Bulb None. The outdoor air

Page 25 - PREMIERLINK

31airstream is used for cooling. When using this mode ofchangeover control, turn the enthalpy setpoint potentiometer fullyclockwise to the D setting.

Page 26

32CONTROLCURVEABCDCONTROL POINTAPPROX. deg. F (deg. C)AT 50% RH73 (23)70 (21)67 (19)63 (17)12 14 16 18 20 22 24 26

Page 27

33TR124 VacCOMTR24 VacHOT12345EFEF1+_P1T1PTNEXH2V 10VEXHSetSet2V 10V2V 10VDCVDCVFreeCoolBCADSO+SR+SRSOAQ1AQDCVMinPosOpenMaxN1C06038Fig. 39 --- EconoMi

Page 28

34Table 9 — CO2Sensor Standard SettingsSETTING EQUIPMENT OUTPUTVENTILATIONRATE(cfm/Person)ANALOGOUTPUTCO2CONTROL RANGE(ppm)OPTIONALRELAY SETPOINT(ppm)

Page 29

35To change fan speed:1. Shut off the unit power supply and tag disconnect.2. Loosen the belt by loosening the fan motor mounting nuts.(See Fig. 41.)C

Page 30

36Table 12 — Indoor-Fan Motor Performance — High-Static MotorsUNIT50HJQ50HEQUNITPHASEMAXIMUMCONTINUOUS BHP*MAXIMUMOPERATING WATTS*UNIT VOLTAGEMAXIMUMA

Page 31

37GENERAL NOTES FOR FAN PERFORMANCE DATA TABLES1. Extensive motor and electrical testing on these units ensures that the full range of the motor can b

Page 32 - HIGH LIMIT

38Table 17 — Fan Performance 50HEQ004, 50HJQ004 — Vertical Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. w

Page 33 - RANGE CONFIGURATION (ppm)

39Table 19 — Fan Performance 50HEQ005, 50HJQ005 — Vertical Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. w

Page 34

4NOTES:1. Dimension in ( ) is in millimeters.2. Hook rigging shackles through holes in base rail, as shown in detail ‘‘A.’’Holes in base rails are cen

Page 35

40Table 20 — Fan Performance 50HEQ006, 50HJQ006 — Vertical Discharge Units;Standard Motor (Belt Drive)* — Single-Phase UnitsAIRFLOW(Cfm)EXTERNAL STATI

Page 36

41Table 21 — Fan Performance 50HEQ006, 50HJQ006 — Vertical Discharge Units;Standard Motor (Belt Drive)* — Three-Phase UnitsAIRFLOW(Cfm)EXTERNAL STATIC

Page 37

42Table 22 — Fan Performance 50HEQ006, 50HJQ006 — Vertical Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. w

Page 38

43Table 23 — Fan Performance 50HJQ007 — Vertical Discharg e Units; Standard Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0.

Page 39

44Table 24 — Fan Performance 50HJQ007 — Vertical Discharg e Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4

Page 40

45Table 25 — Fan Performance 50HEQ003 — Horizontal Discharge Units; Standard Motor (Belt Drive)**AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.1 0.2

Page 41

46Table 27 — Fan Performance 50HEQ004, 50HJQ004 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in.

Page 42

47Table 29 — Fan Performance 50HEQ005, 50HJQ005 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in.

Page 43

48Table 30 — Fan Performance 50HEQ006, 50HJQ006 — Horizontal Discharge Units;Standard Motor (Belt Drive)* — Single-Phase UnitsAIRFLOW(Cfm)EXTERNAL STA

Page 44

49Table 31 — Fan Performance 50HEQ006, 50HJQ006 — Horizontal Discharge Units;Standard Motor (Belt Drive)* — Three-Phase UnitsAIRFLOW(Cfm)EXTERNAL STAT

Page 45

5STEP 5 —MAKE ELECTRICAL CONNECTIONSFailur e to follow thi s warning could resul t in the ins tal l erbeing liabl e for persona l i njury of othe rs.U

Page 46

50Table 32 — Fan Performance 50HEQ006, 50HJQ006 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in.

Page 47

51Table 33 — Fan Performance 50HJQ007 — Horizontal Discharge Units; Standard Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.2 0.4 0

Page 48

52Table 34 — Fan Performance 50HJQ007 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*AIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)0.2 0.

Page 49

53PRE-START-UPFailur e to obse rve the foll ow i ng wa r nings coul d r esul t inseri ous pers onal inj ur y:1. Follow recogni z ed safe t y pra cti c

Page 50

54Compressor restart is accomplished by manual reset at thethermostat by turning the selector switch to OFF position andthen to ON position.Allow unit

Page 51

55Routin e 2 (DXCTLO<OAT<68_F)S If only Y1 energized, the economizer maintains aSASP = (SATLO1 + 3).S If SAT > SASP + 5 and economizer positi

Page 52

56C06044Fig. 45 --- Cleaning Outdoor CoilThe controller uses the following conditions to determineeconomizer cooling:S Enthalpy is LowS SAT reading is

Page 53 - START-UP

573. Remove the outdoor coil corner post. (See Fig. 45.) Tohold the top panel open, place the coil corner post betweenthe top panel and center post. (

Page 54 - STEP 13 —OPERATING SEQUENCE

58service port on the suction line. Mount the temperature sensingdevice on the suction line and insulate it so that outdoor ambienttemperature does no

Page 55 - SPACE TEMPERATURE

59C06051Fig. 52 --- Cooling Charging Chart ---- 50HJQ00765.0070.0075.0080.0085.0090.0095.00100.0040.00 45.00 50.00 55.00 60.00 65.00 70.00 75.00 80.00

Page 56 - STEP 1 —CLEANING

6C06006Fig. 6 --- 50HJQ Base Unit Dimensions50HJQ,HEQ

Page 57 - 007 (460 v) 3.50

6065.0070.0075.0080.0085.0090.0095.00100.0040.00 45.00 50.00 55.00 60.00 65.00 70.00 75.00 80.00Suction Line Pressure (psig)448.16498.16548.16598.1664

Page 58 - STEP 10 —REPLACEMENT PARTS

6165.0070.0075.0080.0085.0090.0095.00100.0040.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0Suction Line Temperature(degF)Suction Line Pressure (psig)448.1

Page 59

624. Return EconoMi$er IV settings and wiring to normalafter completing troubleshooting.DCV (DEMAND CONTROLLED VENTILATION)ANDPOWEREXHAUSTTo check DCV

Page 60

63LEGENDLSM — Limit Switch (Manual Reset)OFM — Outdoor-Fan MotorOLR — Overload RelayP—PlugPL — Plug AssemblyQT — Quadruple TerminalRVS — Reversing Val

Page 61 - TROUBLESHOOTING

64Table 35 — Heating and Cooling Tro ubleshootingPROBLEM CAUSE REMEDYCompressor andOutdoor FanWill Not Sta rt.Power failure. Call power company.Fuse b

Page 62

65Table 36 — EconoMi$er IV Input/Output LogicINPUTS OUTPUTSDemand ControlVentilation (DCV)Enthalpy*Y1 Y2Compressor NTerminal†Outdoor ReturnStage1Stage

Page 63

66START-U P CHECKLIST(Remove and Store in Job File)I. PRELIMINARY INFORMATIONMODEL NO.: SERIAL NO.:DATE: TECHNICIAN:II. PRE-START-UP (insert checkmark

Page 64

7C06058Fig. 7 --- 50HEQ Base Unit Dimensions50HJQ,HEQ

Page 65

8Table 1—Physical Data 50HJQ004--00750HJQ UNI T SIZE 004 005 006 007NOMINAL CAPACITY (tons)3 4 5 6OPERAT ING WEIGHT (lb)Unit550 560 630 630EconoMi$er

Page 66 - III. START-UP

9Table 2—Physical Data 50HEQ003--00650HEQ UNIT SIZE 003 004 005 006NOMINAL CAPACITY (tons) 23 4 5OPERAT ING WEIGHT (lb)Unit 550550 560 630EconoMi$er I

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