Carrier AQUAZONE 50HQP072-120 Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500077-01 Printed in U.S.A. Form 50HQP-C1SI Pg 1 11-10 Replaces: New
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 4 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 5 — Install Duct System. . . . . . . . . . . . . . . . . . . . . 5
SO U ND AT TE N U AT I ON
EXISTING DUCT SYSTEM
Step 6 — Install Condensate Piping Drain. . . . . . . . 6
•INSTALLATION
VENTING
Step 7 — Field Convert Air Discharge . . . . . . . . . . . . 6
Step 8 — Install Piping Connections . . . . . . . . . . . . . 7
WATER LOOP APPLICATIONS
GROUND-LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
Step 9 — Install Field Power Supply Wiring . . . . . . 8
POWER CONNECTION
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
420-VOLT OPERATION
Step 10 — Install Field Control Wiring. . . . . . . . . . . 15
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Airflow and External Static Pressure . . . . . . . . . . . 16
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . 20-22
Complete C Control Jumper Settings. . . . . . . . . . . 20
Complete C Control DIP Switches. . . . . . . . . . . . . . 20
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 20
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 21
Deluxe D Control Accessory Relay
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Start Up System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 22
Unit Start-Up in Cooling Mode. . . . . . . . . . . . . . . . . . . 22
Unit Start-Up in Heating Mode. . . . . . . . . . . . . . . . . . . 23
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Page
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 24
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 24
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24,25
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Units with Aquazone Complete C Control . . . . . . . 24
Units with Aquazone Deluxe D Control . . . . . . . . . . 24
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25,26
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Aquazone Deluxe D Control LED Indicators . . . . . 25
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 27
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 27
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 28
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 28
Blower Fan Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Blower Fan Performance Adjustment . . . . . . . . . . . 29
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1,CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE™
50HQP072-120
Horizontal Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
50 Hz
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1 2 ... 36

Summary of Contents

Page 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS (stainlesssteel), 316 SS, titanium.†Clo

Page 3

11 BC — Blower ContactorCB — Circuit BreakerCC — Compressor ContactorCO — Sensor, Condensate OverflowDPP — Dual Point PowerFP1 — Sensor, Water Coil Fr

Page 4 - Fig. 1 — Unit Dimensions

12Fig. 13 — 50HQP072-120 Units — Typical Control Wiring with Deluxe D ControlSee legend and notes on page 11.Deluxe D1Deluxe DDeluxe D2Deluxe DDeluxe

Page 5

13YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Page 6 - Pitch Toward

14Table 3A — Electrical Data — 50HQP072-120 Standard UnitsTable 3B — Electrical Data — 50HQP072-120 Dual Point Power Units

Page 7 - MOTOR BOLTS

15Step 10 — Install Field Control WiringTHERMOSTAT CONNECTIONS — The thermostat shouldbe wired directly to the Aquazone™ control board. SeeFig. 18 and

Page 8

16PRE-START-UPSystem Checkout — When the installation is complete,follow the system checkout procedure outlined below beforestarting up the system. Be

Page 9

17Table 5 — Blower Data — 50HQP072 LEGEND NOTES:1. A = Standard Rpm/Standard Motor, B = Low Rpm/Standard Motor, C =H

Page 10

18Table 6 — Blower Data — 50HQP096 LEGEND NOTES:1. A = Standard Rpm/Standard Motor, B = Low Rpm/Standard Motor, C =H

Page 11

19Table 7 — Blower Data — 50HQP120 LEGEND NOTES:1. A = Standard Rpm/Standard Motor, B = Low Rpm/Standard Motor, C =H

Page 12 - Deluxe D2

2accessories when modifying this product. Refer to theindividual instructions packaged with the kits or accessorieswhen installing.Follow all safety c

Page 13

20Table 7 — Blower Data — 50HQP120 (cont) LEGEND NOTES:1. A = Standard Rpm/Standard Motor, B = Low Rpm/Standard Moto

Page 14 - Complete C 2Complete C 1

21AIR COIL FREEZE PROTECTION (FP2) LIMIT SET-TING — Select jumper 2 (JW2-FP2 Low Temp) to chooseFP2 limit of –12.2 C or –1.1 C. To select –1.1 C as t

Page 15 - CompleteC 2

22MECHANICAL NIGHT SET BACK — When NSB input isconnected to ground C, all thermostat inputs are ignored. Athermostat set back heating call will then b

Page 16 - PRE-START-UP

234. Check the temperature of both supply and dischargewater.5. Air temperature drop across the coil should be checkedwhen compressor is operating. Ai

Page 17

24or before access to all connections is limited. Test pressuremay not exceed the maximum allowable pressure for the unitand all components within the

Page 18

25immediately once the demand is removed. The control re-verts to Heating Stage 1 mode. If there is a master/slave ordual compressor application, all

Page 19

26Table 15 — Complete C Control LED Code andFault DescriptionsLEGENDTable 16 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay Operation

Page 20

27Filters — Filters must be clean for maximum performance.Inspect filters every month under normal operating conditions.replace when necessary.Washabl

Page 21

28For average scale deposit, allow solution to remain in con-denser overnight. For heavy scale deposit, allow 24 hours.Drain condenser and flush with

Page 22 - LEGEND

29NOTE: There should be a 3 to 6 mm gap between themating part hub and the bushing flange. If the gap isclosed, the bushing is probably the wrong size

Page 23 - Unit Start-Up in Heating Mode

3especially important in areas where painting, plastering, orspraying of fireproof material, etc. is not yet complete. Foreignmaterial that is allowed

Page 24

30TROUBLESHOOTINGWhen troubleshooting problems with a WSHP, seeTable 18.Thermistor — A thermistor may be required for single-phase units where startin

Page 25 - SYSTEM TEST

31Table 18 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Page 26

32Table 18 — Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor Runs X X Thermostat wiring Check G wiring at hea

Page 28

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 29 - DEFLECTION

CL-1START-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:___________________________ SERI

Page 30 - Refrigerant Liquid Line Flow

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 31 - Table 18 — Troubleshooting

4a50-8531Fig. 1 — Unit DimensionsHANGER BRACKET DIMENSIONS221cm2.54cmPLAN VIEWTOP10.8cm86.6cmFRONTCONTROL BOXUTSV3.3cmcondensateLEFT RETURN LEFT VIEW-

Page 32

5Step 3 — Locate Unit — The following guidelinesshould be considered when choosing a location for a WSHP:• Units are for indoor use only.• Locate in a

Page 33

6EXISTING DUCT SYSTEM — If the unit is connected toexisting ductwork, consider the following:• Verify that the existing ducts have the proper capacity

Page 34

7 7. Mount motor, motor sheave, blower sheave and belt.Make sure wires are not pinched and not over sharp edg-es. Adjust motor downward to tighten bel

Page 35 - TEMPERATURES

8• All plastic to metal threaded fittings should be avoideddue to the potential to leak. Use a flange fitted substitute.• Teflon tape thread sealant i

Page 36 - (DEG C)

9Determine percent voltage imbalance.= 0.95%This amount of phase imbalance is satisfactory as it isbelow the maximum allowable 2%.Operation on imprope

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