Carrier 58MSA User Manual

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58MSA
4-Way Multipoise Fixed-Capacity
Condensing Gas Furnace
Service and Maintenance Instructions
For Sizes 040—120, Series 120 and 130
NOTE: Read the entire instruction manual before starting the
installation.
This symbol indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................1
GENERAL......................................................................................2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........2
CARE AND MAINTENANCE.....................................................2
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................3
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers........................................................5
Flushing Collector Box and Drainage
System ............................................................................................6
Servicing Hot Surface Ignitor ..................................................7
Electrical Controls and Wiring.................................................8
Checking Heat Tape Operation
(If Applicable)................................................................................8
Winterizing................................................................................9
WIRING DIAGRAM.....................................................................9
TROUBLESHOOTING .................................................................9
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the CAN/CGA-B/49.1- and
.2-M95 National Standard of Canada, Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have a fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
A93040
Fig. 1—Multipoise Furnace in Upflow Orientation
A98306
REGISTERED QUALITY SYSTEM
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EFFICIENCY
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Catalog No. 535-80007 Printed in U.S.A. Form 58MSA-4SM Pg 1 10-00 Replaces: 58MSA-3SM
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1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - Condensing Gas Furnace

58MSA4-Way Multipoise Fixed-CapacityCondensing Gas FurnaceService and Maintenance InstructionsFor Sizes 040—120, Series 120 and 130NOTE: Read the enti

Page 2 - Fig. 2—Multipoise Orientation

COMPONENT TEST SEQUENCENOTE: All components are functionally operated except the gasvalve.When the component test is initiated, the following sequence

Page 3 - WASHABLE

Fig. 15—Wiring Diagram A00197PCBBLOWER OFF DELAYSELECTION CHART90 SEC135 SEC180 SEC225 SECGVRHI/LORELAYSEC-1SEC-2WHTPL1321654987LEDTEST/TWINBLOWEROFFD

Page 4 - Fig. 5—Burner Box Assembly

Fig. 16—Service LabelA00307SERVICETo initiate the component test sequence, shut OFF the room thermostat ordisconnect the "R" thermostat lead

Page 6 - Fig. 9—Burner Flame

Troubleshooting GuideA99123aIs circuit breaker closed?Close door switch and go to start.Is red LED status light on? Is door switch closed?Is red LED s

Page 7

A99123b11 NO PREVIOUS FAULT - Faultsare erased after 48 hrs orwhenever power (115v or 24v) isinterrupted. Run system througha heating or cooling cycl

Page 8 - Fig. 11—Field Wiring

Blower access panel door switch opens 115-v power tocontrol center. No component operation can occur. Cautionmust be taken when manually closing this

Page 9 - Fig. 12— Control Center

Understand the signal words DANGER, WARNING, and CAU-TION. These words are used with the safety-alert symbol. DAN-GER identifies the most serious haza

Page 10 - Through Trap

Personal injury could result from sharp metal edges, etc. Usecare when removing parts.Step 1—Cleaning and/or Replacing Air FilterThe air filter arrang

Page 11 - TEST/TWIN

10. Reinstall blower assembly in furnace.11. Reinstall condensate trap and tubing if previously removed.a. Reinstall condensate trap in hole in blower

Page 12 - COMPONENT TEST

Never use matches, candles, flame, or other sources ofignition to check for gas leakage. Use a soap-and-watersolution. Failure to follow this warning

Page 13

Never use matches, candles, flame, or other sources ofignition to check for gas leakage. Use a soap-and-watersolution. Failure to follow this warning

Page 14

3. Disconnect inducer motor and pressure switch wires orconnectors.4. Disconnect pressure switch tubes.5. Disconnect vent pipe from inducer housing ou

Page 15

9. Verify ignitor operation by initiating control board self-testfeature or by cycling thermostat.10. Replace main furnace door.Step 7—Electrical Cont

Page 16 - SERVICE TRAINING

Step 9—WinterizingFreezing condensate left in the furnace will damage theequipment.If the furnace will be off for an extended period of time in astruc

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