Carrier 38HQ User Manual

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Number One
Ai'rConditbninq
Maker
Divisiun uf
Carrier Corporation
Carrier Parkway • Syracuse NY 13221
Weathermaster III Heat Pump
(Outdoor Coil Section; Indoor Compressor Section)
INDEX
Page
SAFETY CONSIDERATIONS...............................1
INSTALLATION
...................................................
1-8
Step 1 — Check Equipment and
Jobsite...............................................I
UNPACKAGE UNITS
INSPECT EQUIPMENT
COMPLETE OR CONSIDER SYSTEM
REQUIREMENTS
Step 2 — Mount Outdoor Coil Unit
....................
3
ON THE GROUND: MOUNT OUTDOOR
COIL ON A SOLID, LEVEL CON
CRETE PAD
ON THE ROOF: MOUNT OUTDOOR
COIL ON A LEVEL PLATFORM
OR FRAME
Step3 — Mount Indoor Compressor
Section
.............................................
5
Step 4 — Make Piping Connections
..................
5
REPLACE THE ACCURATER™ RE
FRIGERANT CONTROL PISTON IN
THE INDOOR COIL AS REQUIRED
CONNECT REFRIGERANT LINES
Step 5 — Make Electrical Connections .. 7
INSTALL A BRANCH CIRCUIT
DISCONNECT PER NEC
BRING LINE POWER LEADS INTO
COMPRESSOR SECTION
CONNECT GROUND LEADS AND i
POWER WIRING
CONNECT POWER LEADS FROM
INDOOR COMPRESSOR SECTION
TO OUTDOOR COIL
SEE INDOOR FAN COIL AND
ELECTRIC HEATER INSTALLATION,
START-UP AND SERVICE
INSTRUCTIONS
CONNECT CONTROL POWER
WIRING
START-UP
...........................................................
8, 9
SERVICE............................................................10-17
MAINTENANCE ................................................. 17
© Carrier Corporation 1981
SAFETY CONSIDERATIONS
Installation and servicing of air conditioning
equipment can be hazardous due to system pressure
and electrical components. Only trained and quali
fied service personnel should install, repair or
service air conditioning equipment.
Untrained personnel can perform basic mainten
ance functions of cleaning coils and filters and
replacing filters. All other operations should be
performed by trained service personnel. When
working on air conditioning equipment, observe
precautions in the literature, tags and labels
attached to the unit and other safety precautions
that may apply.
Follow all safety codes. Wear safety glasses and
work gloves. Use quenching cloth for brazing and
unbrazing operations. Have fire extinguisher avail
able for all brazing operations.
WARiNIMG: Before peri'orBEiisg: service or
laaintenaac« operadotis os. mtHL tiina oif rtsian
pow«f switch to ctait, T om OB' accessosy heater
power iwlich, if ap-ptlrcaiBe, Ekofticai shock
coold muse personal
INSTALLATION
Step 1 — Check Equipment and Jobsite
UNPACKAGE UNITS Move to final location.
Slide from cartons taking special care not to damage
service valves. Compatible Fittings or grilles.
INSPECT EQUIPMENT File claim with ship
ping company if shipment is damaged or
incomplete.
COMPLETE OR CONSIDER SYSTEM RE
QUIREMENTS before installing the 38HQ:
Consult local building codes and National
Electrical Code (NEC) for special installation
requirements.
When installing, allow sufficient space for airflow
clearance (outdoor unit), wiring, refrigerant piping
and servicing unit. Position outdoor unit so water or
ice from roof cannot drop directly on top of unit.
Maximum allowable vertical distance between
indoor and outdoor sections is 50 feet. It is strongly
recommended that 38HQ units be used with Carrier
approved indoor sections. See Table 3.
Form 38HQ-10SI
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Summary of Contents

Page 1 - Weathermaster III Heat Pump

Number OneAi'rConditbninqMakerDivisiun uf Carrier CorporationCarrier Parkway • Syracuse NY 13221Weathermaster III Heat Pump(Outdoor Coil Section;

Page 2 - 3/4 7/8 1-1/8

SERVICE’ Refrigerant Charging — The 38HQ940 outdoor coil contains a factory charge of 7.1 lb of R-22; the 38HQ960 outdoor coil conta

Page 3

REFRIGERANT CHARGING AND CHECK CHARTSr.Fig. 10 — 38HQ120/38HQ940 with 40AQ030 or 28HQ.VQ030 Cooling Cycle Charging Chart (R-22)Fig. 12 — 38HQ127/38HQ9

Page 4

Fig. 14 — 38HQ134/38HQ940 with 40AQ036 or 28HQ,VQ036 or 40FS160/ 28HQ,VQ036 Cooling Cycle Charging ChartSUCTION PRESSURE AT COMPRESSOR SERVICE PORT (P

Page 5

Fig. 18 — 38HQ120/38HQ940 with 40AQ036 or 28HQ.VQ036 or 40FS160/28HQ,VQ036 Heating Cycle Operation Check ChartFig. 20 — 38HQ127/38HQ940 with 40AQ036 o

Page 6

Fig. 22 — 38HQ140/38HQ960 with 28HQ,VQ042 or 40FS160/28HQ.VQ042 or 40FS200/28HQ,VQ042 or 40QB042 Heating Cycle Operation Check ChartFig. 23 — 38HQ146/

Page 7

6. From intersect point, project vertically downward to chart suction pressure line. Compare chart suction pressure to unit suction

Page 8

Fig. 25 — 38HQ Refrigerant Flow DiagramsDEFROST CONTROL, consisting of a defrost timer, defrost thermostat and defrost relay, interrupts

Page 9

5. Slide piston out by inserting a small soft wire thru metering hole (18-gage thermostat wire). See that metering hole, sealing su

Page 10

TROUBLESHOOTING CHART — COOLING CYCLE

Page 11

TROUBLESHOOTING CHART — HEATING CYCLE

Page 12

4-0" OVERHEAD SPACE REQUIRED FOR SERVICE AND AIRFLOW,M HOLE (OR l|- KO)LIQUID LINE CONNik-IfMTG SLOTS (USE ANY 2 TO BOLT UNIT DOWN)38HQOUTDOORCOI

Page 13

(iKFor replacement items use Carrier Specified Parts.Manufacturer reserves the right to discontinue, or change at any time, specifications or designs

Page 14 - LEFT SIDE VIEW

Table 3 ^ Carrier-Approved 38HQ SystemsINDOORCOMPROUTDOORCOILINDOOR FAN COILINDOORACCURATER™OUTDOOR ACCURATER iMAX HEIGHT (ft) INDOOR UNITSSECTIONPIST

Page 15

does not obstruct drainage holes (holes drain water during heating and defrost cycles). Attach unit to pad with 1/4-in. mounting bol

Page 16

Since it is lightweight, the outdoor unit can be mounted on a platform attached to or built out from structure. Construct platform

Page 17

REPLACE THE ACCURATER™ REFRIGERANT CONTROL PISTON IN THE INDOOR AND OUTDOOR COIL AS REQUIRED before connecting refrigerant lines. See

Page 18

Fig. 7 — Accessory CouplerSweat Connection to Compatible Fitting (Use refrigerant grade tubing.)1. Remove locking nut, rubber O-ring and S

Page 19

CONNECT GROUND LEADS AND POWER WIRINGConnect ground leads to the ground lug in control box for safety. Connect power wiring. See Fig

Page 20

THERMOSTAT 40AQ OR 40QB FAN COIL 38HQ SUBBASE COOLING CONTROL COMPRESSOR HH93AZ073 OR KIT SECTIONHH93AZ075 TERMINAL BOARD TERMINAL BOARDCOOLING AND

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