
2
INSTALLATION IN
30GN,GT,GTN,GTR,GUN,GUR,HK,HL CHILLERS
Step 1 — Examine Package Contents —
Pack-
age includes hot gas bypass valve, solenoid pilot valve, and in-
structions. Examine each item. If any part is damaged or miss-
ing, file a claim immediately with the shipper. See Table 2 for
accessory package contents and field-supplied material.
Step 2 — Install Piping
30GN,GT,GTN,GTR,GUN,GUR040-420 UNITS — See Fig. 1.
NOTE: For 30GN,GT,GTN,GTR,GUN,GUR230-420 units,
install bypass line, bypass valve, solenoid pilot valve, and
manual shutoff in each circuit of each unit module.
Bypass Line
— Install field-supplied copper tubing between
the hot gas discharge line and the entrance to the cooler. Two
factory-sealed stubs are provided in each circuit, one on the
factory-sealed stubs are provided in each circuit, one on the
discharge line after the compressors and before the vertical
riser, and one on the liquid line between the expansion valve
and the cooler. See Fig. 1 and 2.
Bypass Valve
— Install the bypass valve as close to the cooler
as possible. This minimizes the amount of liquid that can be
stored in the line. The bypass valve has a
5
/
8
-in. ODF inlet and
outlet, and a
3
/
8
-in. ODM equalizer port. To ensure proper
operation, install the bypass valve in a horizontal section of the
bypass line, with the solenoid pilot valve installed directly
above the body.
Table 2 — Accessory Package Contents and Field-Supplied Material
LEGEND
HGBP —
Hot Gas Bypass
*One relay required per circuit.
†Two are needed for 040-090 and Modules 230B. Four are needed for 100,110 and
Modules 255B-315B. All other units require field-supplied filter driers (one per circuit).
**38AK/Indoor Coil only.
††38AKS 028-044 only.
Shut off all power to the unit and remove refrigerant charge
from circuit(s) using an approved refrigerant recovery
device before proceeding with installation.
ITEM 30GT040-420* 30GN040-420*
30GTN015-035
30HK,HL
38AK,38AKS,38AH/
INDOOR COIL
30GTN,GTR,
30GUN,GUR040-420
HGBP Relay, 115-v
Control Power
HN61KK912 — — — —
HGBP Relay, 230-v
Control Power
HN61KK913 — — — —
HGBP Relay,
20 vdc ckt
— HK35AB001 — — —
HGBP Relay,
24-v ckt
—— —
HN61KK324††
HN61KJ510
—
Time-Delay Relay
HN67ZA001 — — — —
Resistor, (
1
/
2
W;
620,000 ohm)
30GT511259 — — — —
Filter Drier Cores†
KH29EZ050 — — KH29EZ050
Copper Tubing, Wiring,
Fittings**, Connectors**,
Filter Driers, Conduit, and
Manual Shutoff Service Valve
Field Supplied
Fig. 1 — Schematic Piping; 30GN,GT,GTN,GTR,GUN,GUR040-420
LEGEND
NOTE: Pipe circuit 2 the same as circuit 1
(as applicable). Connect the
1
/
4
-in. tube to
the lead compressor of the circuit.
EXV —
Electronic Expansion Valve
TXV —
Thermostatic Expansion Val
Factory Piping
Field Tube (Copper)
Comments to this Manuals