Carrier 48LJE User Manual

Browse online or download User Manual for Water heaters & boilers Carrier 48LJE. Installation Instructions

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Installation Instructions
TABLE OF CONTENTS
PACKAGE CONTENTS ......................... 1
SAFETY CONSIDERATIONS .................... 2
GENERAL .................................... 2
LP CONVERSION KIT INSTALLATION ........... 3
Step 1 - Remove Burner Section from Base Unit .......... 3
Step 2 - Modify Burner/Valve Assembly ................. 3
Step 3 - Re-install Burner Assembly .................... 5
Step 4 - Check Unit Operation and Make Necessary
Adjustments ................................ 6
HIGH ALTITUDE CONVERSION KIT
INSTALLATION ............................... 7
Step 1 - Remove Burner Section from Base Unit .......... 7
Step 2 - Modify Burner/Valve Assembly ................. 7
Step 3 - Re-install Burner Assembly .................... 7
Step 4 - Check Unit Operation and Make Necessary
Adjustments ................................ 8
ALTITUDE COMPENSATION TABLES ........... 9
IMPORTANT: Read these instructions completely before
attempting to install this accessory.
IMPORTANT: The accessories described in this
installation instructions manual are suitable for use on the
models listed below. DO NOT ATTEMPT TO INSTALL
ON MODELS AND SIZES NOT INCLUDED IN THESE
TABLES.
Table 1 - Unit Usage
CARRIER MODELS
Check positions 7-8 on unit dataplate for unit size.
MODEL UNIT SIZES NOMINAL TONS
48HC 04-14 3-12.5
48LC 04-12 3-10
48TC 04-16 3-15
BRYANT MODELS
Check positions 6-7 on unit dataplate for unit size.
MODEL UNIT SIZES NOMINAL TONS
580J 04-16 3-15
581J 04-14 3-12.5
ICP MODELS
Check positions 4-5-6 on unit dataplate for unit size.
MODEL UNIT SIZES NOMINAL TONS
RGH 036-150 3-12.5
RGS 036-180 3-15
PACKAGE CONTENTS
LP (LIQUID PROPANE) AND HIGH
ALTITUDE KIT
ACCESSORY ORIFICES
PART NO. SIZE QTY PART NUMBER
46 5 LH32RF080
47 5 LH32RF079
CRLPELEV003A00
48 5 LH32RF076
(LP Only)
49 5 LH32RF073
50 5 LH32RF070
51 5 LH32RF067
52 5 LH32RF065
CRLPELEV004A00 53 5 LH32RF060
(LP Only) 54 5 LH32RF055
55 5 LH32RF052
51 10 LH32RF067
52 10 LH32RF065
CRLPELEV009A00 53 10 LH32RF060
(LP Only) 54 10 LH32RF055
55 10 LH32RF052
COMMON CONTENTS QTY PART NUMBER
INSTRUCTIONS 1 IIK-CRLPELEV01-05
ELBOW, 1/8" NPT x 90 ° 1 CA05RA001
ELBOW, STREET 1/8" NPT x 90° 1 CA15RA001
NIPPLE, 1/8" PIPE x 3/4" 1 CA01 CA001
NIPPLE, 1/8" PIPE x 1-1/2" 1 CA01 CA006
NIPPLE, 1/8" PIPE x 3-1/2" 1 CA01 CA020
SWITCH, LP PRESSURE 1 HK02LB008
WIRE, BROWN 1 99WG7373XC200918
SPRINGS, LP CONVERSION 2 EF39ZW023
LABEL, LP CONVERSION KIT RAT-
1 48TM502595
ING PLATE
LABEL, LP RESPONSIBILITY 1 48TM501014
LABEL, HIGH-ALT. RESPONSIBILITY 1 48TM501015
Package Contents CRLPELEV003 and 004A00 Only
CRLPELEV003, 004A00 ONLY QTY PART NUMBER
LABEL, GAS VALVE LP CONV 1 48TM501013
LABEL, UNIT WARNING (LP) 1 48TM501012
Package Contents CRLPELEV009A00 Only
CRLPELEV009A00 ONLY QTY PART NUMBER
LABEL, GAS VALVE LP CONV 1 48TM504835
LABEL, UNIT WARNING (LP) 1 48TM504836
SWITCH, TEMPERATURE ACTUAT-
ED 1 HH18HA147
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Summary of Contents

Page 1 - Installation Instructions

Installation InstructionsTABLE OF CONTENTSPACKAGE CONTENTS ... 1SAFETY CONSIDERATIONS ... 2GENERAL ...

Page 2 - SAFETY CONSIDERATIONS

Table 2 - *Altitude Compensation for Low NOx Models 48TC04-06 (L, M, N), 48HC04-06 (L, M, N), and 48LC04-06 (L,M,N)FeetELEVATIONMetersLow NOx Models 5

Page 3 - INSTALLATION

Table3 - *Altitude Compensation forModels 48TC04-07 (D, E,F,S, R, T),48HC04-06 (D, E,F,S, R, T) and48LC04-06 (D,E,F,S,R,T)Models 580J04-07 and 581J04-

Page 4 - (36G Gas Valve Shown)

Table 4 - *Altitude Compensation for Models 48TC08-14 (D, E, F, S, R, T), 48HC07-12 (D, E, F, S, R, T) and 48LC07 (D,E,F,S,R,T)Models 580J08-14 and 58

Page 5 - / Regulato_ sp:ring

ELEVATIONFT0-2000200030004000500060007000800090001000011000120001300014000Table 5 - *Altitude Compensation for Models 48TC16 (D, E, F, S, R, T) and 48

Page 6 - For all others

Table 6 - Manifold Pressure Settings, LPPressure, LPMODELS LOW FIRE HIGH FIRE48HCD48HCS48HCE48HCR48HCF48HCT48TCD48TCS48TCE48TCR48TCF48TCSCARRIER Manif

Page 7 - CONVERSION ONLY

MODELS LOW FIRE HIGH FIRE48LCD,S48LCE,R48LCD,S48LCE,R48LCET48LCD,S48LCE,R48LCET48LCD,S48LCE,RSIZESO40506075.0 in. wg(1245 Pa)O8O9121204-065.7 in. wg(1

Page 8 - KIT INSTALLATION

BRYANT MANIFOLD PRESSURES, LPMODEL HEATING SiZE + LOW FIRE HIGH FIRE580J581JCOOLING SIZE0405-0708-0912-14160405-060708-0911-12140721150721151501251802

Page 9 - Necessary Adjustments

ICP MANIFOLD PRESSURES, LPMODEL LOW FIRE HIGH FIRERGHCOOLING SIZE036048-060072090-102120150036048-072090-102120-15018ORGSHEATING SIZE +D,SE,RD,SE,RF,T

Page 10

Copyright 2013 CAC / BDP • 7310 W. Morris St. • Indianapolis, IN 46231 Edition Date: 04/13Manufacturer reserves the right to change, at any time, spec

Page 11

PACKAGE CONTENTSHIGH ALTITUDE KIT(NATURAL GAS)ACCESSORY ORIFICESPART NO. SIZE QTY PART NUMBER31 5 LH32RF12032 5 LH32RF116CRLPELEVOO1AO033 5 LH32RF113(

Page 12

FEU, EXPLOSION, EMPOISONNEMENT PARCARBON DE MONOXYDE, RISQUE DEDOMMAGE _AAPROPRII_TI_La ndgligeance de suivre l'avis suivant, peut causerdes bles

Page 13

Burner Rack Attach Gas Valve Gas Valve GasMounting Screws Converstion to LP Manual Valve(1 of 2 shown) Label here Shut-off BracketC08237Fig. 3 - Gas S

Page 14

ON/OFF SWITCH1/2" NPT INLETINLETPRESSURETAP1/2" NPT OUTLETREGULATORCOVERSCREW(Propane - White,Natural - Silver)HIGH STAGE GASPRESSURE REGULA

Page 15

Step 3 m Re-install Burner Assembly1. Slide the burner rack into the unit.2. Attach burner rack or manifold with previously re-moved screws.3. Fasten

Page 16

FIRE AND EXPLOSION HAZARDFailure to follow this warning could result in personalinjury and/or property damage.Never test for gas leaks with an open fl

Page 17

HIGH ALTITUDE CONVERSIONKIT INSTALLATIONFIRE, EXPLOSION AND ELECTRICAL SHOCKHAZARDFailure to follow this warning could result in personalinjury, death

Page 18 - Catalog No: IIK-CRLPELEV01-05

CONVERSIONKIT RATING PLATENATURAL GAS HIGH ALTITUDEREFER TO MAIN RATING PLATE FOR SPECIFIC MODEL NUMBERTHIS UNIT HAS BEEN CONVERTED TO OPERATE WITH NA

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