Carrier INDUCED COMBUSTION 58YAV User Manual

Installation InstructionsGas Conversion Kit Natural-to-Propane forAll Condensing Furnaces, 2-Stage 80%Variable Speed, 2-Stage Non-Condensingand Fixed

24 VTHERNOS rA-TERMINALS3 AMPFUSE ---LEDOPERATION & _D_AGNOSTICr IGHTI _5 VAC_L2)NEUTRAL...CONNECTIONS8LOWER SPEED _ _SELECTION TERN_NALSTWINNI

f/ CONVERSION KIT RATING - CARRmER CORR ""THiS APPLIANCE HAS SEEN CONVERTED TO USE PROPANE GAS FOR FUEL, REFER TO KiT iNSTRUCTiONS FOR CONVE

Outerdoorm... BBlower DoorFactoryClearanceLabelI Rating Plate onexterior of doorExisting Warning LabelC_Apply ConversionResponsibility Labelon ex

mNSTALLATIONSECTION 2- INDUCED-COMBUSTION, HOT-S1JRFACE IGNITION, SINGLE STAGE, T_,¥O-STAGE AND VARIABLE-SPEED,40-INCH NON-CONDENSING FURNACES MODELSS

_/------BLOWERCOMPARTMENTDOORCONV R ',O --X,PLATE _ I_/Y_-'_ IGAS VALVE _ L ! Jl_'_lCONVERSION --'RESPONSIBILITYLABELGAS CONTROLCO

_'_ CONVERSION KIT RATING PLATE - CARRIER CORRTHiS APPLIANCE HAS SEEN CONVERTED TO USE PROPANE GAS FOR FUEL. REFER TO KiT iNSTRUCTiONS FOR CONVER

ONAND(PROPANE WHITE, 6 TURNSLOW-H EATADJUSTMENTALLEN SCREW(UNDER CAP)HIGH-HEATADJUSTMENTALLEN SCREW(UNDER CAP)GAS PRESSUREREGULATOR PLUG BUTTONADJUSTM

9 TurngassupplymanualshutoffvalvetoOFFposition.10.Turnofffurnacepowersupply.1i. Removemanometer.12.Applypipedopesparinglytoendofinletgaspipeplugandins

EAC -AiR CLEANER(115-VAC I AMP MAX),,-- 3-AMPFUSE-- LED -DIAGNOSTICLIGHT-- TWIN / TESTTERMINAL-- HUM -HUMIDIFIER(24-VAC 0.5AMP MAX)24-VOLTTHERMOSTATTE

13Checkpressuretapplug%r gas leaks when main burners ignite14 When cmTect input is obtained, main burner flame should be clear blue, ahnost transparen

Tablel--Kit ContentsDESCRIPTIONMain Burner Orifice (Drill Size 1.30ram)Main Burner Orifice (Drill Size 1.25mru)Main Burner Orifice (Drill Size No. 54)

INSTALLAT{ONSECTION 3- D_RE( T-¥ENT, MULTIPO_SE, HOT-SURFACE _GNIT_ON, SIN(;LE-STAGE, T_VO-STAGE AND VARiABLE-SPEEDCONDENSING F! RNACES58MXA58M(A58MSA

GASPOSITION P_0Po NATAIRSHUTTERA96264Fig. 18--Air Shutter in Propane Gas Usage (PROP) Position(355MAV060120 and 58MVP120-20 Units Only)b Remove centeI

DIVERTER PLATEPART NO. 323184-301A95450Fig. 21--Installing Diverter PlatePROCEDURE 4--INSTALL MANBFOLD ASSEMBLY, ALL FURNACES1. Reinstall manifbld, or

REGULATOR(PROPANE WHITE 6 TJRNSNAIURAL SID/ER _0 TURNS)REGULATORADJUSTMENTSCREWREGULATOR SPRING(PROPANE - WHITE, 85 TURNSNATURAL - S_LVER, 85 TURNS)GA

"__EINLETSSUREMANIFOLDPRESSURE_PBURNER ENCLOSUREREFERENCE PRESSURETAP(2-STAGEANDVARIABLE-SPEED, CONDENSINGFURNACES ONLY)Fig. 22D--Two-Stage Gas V

FLT (FAULT CODE RECALL)-LOW HEAT ONLY--BPH (BYPASS HUMIDIFIER)-EMERGENCY HEAT--MZ (MULTI ZONE)-COMPONENT TEST-HEATING BLOWER IOFF TIME DELAY L EI3 EIE

GAS VALVE(REMOVE COVER WHENCHECKING PRESSURE)PRESSURE i-_SWITCH(ES)(LOCATION WILL 'VARYDEPENDING ON MODEL)MANOMETERFig. 24--Adjusting Manifold Pr

CONVERSmON KmT RATING CARRmER CORP. -_THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL, REFER TO KiT iNSTRUCTiONS FOR CONVERSIONPROCEDURE

GAS CONTROLLABELRATINGPLATELABELBURNERENCLOSUREGAS VALVECONTROLRATING PLATEFig. 26--Condensing Furnace Label Location_ /--BURNERENCLOSURE_MANIFOLD_BUR

BURNER FLAMEBURNERMANIFOLDFig. 28--Burner Ftame- 7/8"Fig. 29A--Position of Igniter to Burner (Section 1t o215o9/32"A89020F I 1/32"T--&g

INSTALLATIONSECTION1-INDUCED-COMB[STION,HOT-S[RFACE IGNITION, SINGLE-STAGE, TWO-STAGE AND VARIABLE-SPEED,33.3-IN(H HIGH, NON-(ONDENSING F! RNACESSINGL

13/32" .__1,,._ IBU___II-__ _F _ 11/32''_-- CELLPANEL_--HOTSURFACEIGNITORASSEMBLYP_ IGNITOR7/8,,--_- C_ BURNERIGNITORASSEMBLYFig. 30--P

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© 2004 CAC/BDP 7310 W. Morris St, Indianapolis, IN 46231 agganp31 32 Catalog No. 63GA-NP11

INDUCER MOTORASSEMB_PRESSURESWITCHFLUECOLLECTORBOXGAS VALVEMANUAL RESETLIMIT SWITCHESHOT SURFACEiGNITERMAiN LIMIT SWITCH(BEHIND GAS VALVEDRAFTSAFEGUAR

BURNERSPOILER SCREWFig. 4--Location of Spoiler Screwc. Re=install screw in hole underneath heat exchanger inletNOTE: It is very IMPORTANT to re=instal

Fig.5--NOxDeviceLocation(PROPANE WHITE, 6 TURNSNAqURAL SILVER /0 TURNS}INLETPRESSURE TAPA02195REGULATOR_SEALCAPREGULATORADJUSTMENTSCREWREGULATOR SPRIN

ON/OFF SWITCHINLETPRESSURE TAPf_]_ _ PLASTIC ADJUST SCREWHIGH STAGE GASPRESSURE REGULATOR(PROPANE-WHITE, 135 TURNSNATURAL-SILVER 12 TURNS)GAS PRESSURE

1/8" brass coupling"_ Brass tee.., install LPGSFig. 7A--Gas Valve inlet Pressure TrapA02198A02211Fig. 7B--LGPS InstalledPROCEDURE 4--CHECK i

4.Routeyellowwiresalongwireharness.Securewithwiretieprovidedinkit.GotoProcedure6.B. 2-Stage and Variable Speed1. Disconnect yellow wire from the N.O.