Carrier 50LJ User Manual

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HEATING & COOLING
48LJ, 50LJ/LW024
Single-Package Cooling Units
Installation, Start-Up and Service
Instructions
SAFETY CONSIDERATIONS
Installation and servicing of air conditioning equipment can
be hazardous due to system pressure and electrical compo
nents. Only trained and qualified service personnel should
install, repair or service air conditioning equipment.
Untrained personnel can perform basic maintenance func
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per
sonnel. When working on air conditioning equipment, ob
serve precautions in the literature, tags and labels
attached to the unit, and the other safety precautions that
may apply.
Follow all safety codes, including ANSI Z223.1-1984.
Wear safety glasses and work gloves. Use quenching cloth
for unbrazing operations. Have fire extinguisher available
for all brazing operations.
A WARNING
Before performing service or maintenance operations
on unit, turn off main power switch to unit. Electrical
shock could cause personnel injury.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any
electrical switch; do not use any phone in your build
ing. Immediately call your gas supplier from a neigh
bor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other
appliance.
A WARNING
Improper installation, adjustments, alteration, service
or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional in
formation, consult a qualified installer, service agency
or the gas supplier.
A CAUTION
Disconnect gas piping from unit when leak testing at
pressures greater than 0.5 psig. Pressures greater than
0.5 psig will cause gas valve damage resulting in a
hazardous condition. If gas valve is subjected to pres
sure greater than 0.5 psig, it must be replaced. When
pressure testing field-supplied gas piping at pressures
of 0.5 psig or less, the unit connected to such piping
must be isolated by manually closing the gas valve.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.
Book|1 |1 PC 111 Catalog No. 564-937 Printed in U S A Form 48/50LJ,LW-2SI Pg 1 2-92 Replaces; 4/50LJ,LW-1 SI
Tab la 1b
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1 2 3 4 5 6 ... 37 38

Summary of Contents

Page 1 - Instructions

fHEATING & COOLING48LJ, 50LJ/LW024 Single-Package Cooling UnitsInstallation, Start-Up and ServiceInstructionsSAFETY CONSIDERATIONSInstallation and

Page 2

UNIT SIZEWEIGHrABCDEFLbKgmmFt-ln.mmFt-inmm Ft-in. mm Ft-in.mm Ft-in mm Ft-in.50LJ0242565 1163.515565-1V416805-6V8 3141 10-3'Vi 65261-8"/i6 8

Page 3 - Fig. 1 — Rigging Labei

fUNIT SIZEWEIGHr\ BCDELbKgmmFt-inmm Ft-in.mm Ft-in.mm Ft-in.mmFt-in.50LW024 2775 1258 7 18035-112182 7-1% 6822-2%3909 12-9%5341-9*See note 10 NOTES:1.

Page 4 - X 24 X 2

Fig. 6 — Enthalpy SensorENTHALPY SENSORFig. 7 — Enthalpy Sensor Location CONNECTOR-ENTHALPY-MINIMUM POSITION (CLOCKWISE TO INCREASE)Fig. 9 — Setting &

Page 5

fIMPORTANT: If unit is to be equipped with either barometric relief or power exhaust, the barometric relief/power exhaust hood must be in

Page 6 - 3 Roofcurb: 16 gage steel

BAROMETRIC RELIEF/POWER EXHAUST HOOD - The same hood is used for barometric relief and power exhaust, and is shipped separately from the

Page 7

terminals on terminal blocks. See control wiring section on page 17.ROUTING THROUGH SIDE OF UNIT - When 200-amp or smaller disconnect is use

Page 8 - Outdoor-Air Inlet Adjustments

Table 3 - Electrical Data, 50LJ,LW024NOMINALV-PH-HZVOLTAGERANGECOMPR NO. 1COMPR NO. 2OFMIFMPOWER EXHAUST FAN MOTORELECTRICHEATPOWER SUPPLYMinMaxRLALRA

Page 9

TBIEQUIP GNDEQUIP — Equipment GND — GroundLEGENDNEC — National Electrical Code TB — Terminal BlockFig. 13 — Field Power Wiring ConnectionsCONTROL WIR

Page 10

COMPONENT ARRANGEMENT CONTROL BOX

Page 11

"1ECONOMIZERMOTOR<n><S€1><S>€3(&>G> omm<D <±><l>OD№REDY^L B^U<3> OOO €9 t— econom:<r> &

Page 12 - Install Outdoor-Air Hoods

CONTENTSPageSAFETY CONSIDERATIONS ... 1INSTALLATION ...2-21Rigging and Unit

Page 13 - A CAUTION

LOW-VOLTAGE TERMINAL BLOCK IN UNIT CONTROL BOX (PI)THERMOSTAT/SUBBASEr-0&—J r~@---------------' f[wi]---------------1^-----------------------

Page 14

i(fGas Piping — Unit is equipped for use with natural gas only. Installation must conform to local building codes, or in the absence of local cod

Page 15 - Field Electrical Connections

Approved oils:Witco Co...Suniso 3GSTexaco, Inc...

Page 16

Economizer Dampers and Potentiometer Settings — With no power to the unit, the economizer outdoor- air dampers should be fully closed. Chec

Page 17 - 24-V Connections:

cooling requirements.) If outdoor air alone will not meet the cooling requirements, Y2 on the thermostat will close, energizing Compressor no. 1 to wo

Page 18 - CONTROL BOX

%NOTE: Disassembly of the top cover may be required under special service circumstances. It is very important that the orientation and position of th

Page 19 - 50LJ_500___03£

VIEW A-A BURNER SECTIONFig. 22 - Gas Section Detaii, 48LJE (High Heat)Fig. 23 — Combustion Blower RemovalLEGENDFB — Fuse Block FU - FuseHC - Heater Co

Page 20 - —o-'—'o—

BELT INSTALLATION AND TENSIONINGNOTE: When installing or replacing belts, always use a complete set of new, matched belts. Mixing belts

Page 21

CENTER LINESPILOT LIGHT OFF — If pilots do not light as described in Heating section on page 23, be sure that pilot orifice is unobstructed,

Page 22 - Table 5 — Air Quantity Limits

ENTHALPY CONTROL, MAT, AND ECONOMIZER DAMPER VENT POSITION — See Installation section of this publication for adjustment procedures.AUXILIARY SWIT

Page 23 - Operating Sequences

f1 Rig with 4 cables and spread with two 95-in. (2413-mm) and 2 “A” long suitable spreader bars.2 Center of gravity and unit weight include economiz

Page 24

6896213^52oin¡483UJccS 41 4 inccQ.2 345zo5276:din207111 M 1 1OUTDOOR TEMP F C 115 46105 41 95 35 85 2975 24 65 1855 13 45 7?"ina.2=y'>&

Page 25 - 48LJD (Low Heat)

Fig. 32 — Location of Rollout Switch Capillary TubeElectric HeatOVERCURRENT — Heaters are protected by fuses in the power circuit, located in the he

Page 26 - Adjustments

PISymptom: Evaporator Fan Will Not Operate.1. Turn unit power off and disconnect plug PI from the control board.2. Install a jumper across Pin R and

Page 27 - 2-in. deflection with

8. To verify compressor lockout logic:a. Disconnect CLO sensor wires connected to CLOl at the control board. Check wires for continuity. If there is

Page 28 - 32 inch

a. Disconnect CLO sensor wires connected to CL02 at the control board. Check wires for continuity. If there is no continuity, replace the sensor.b.

Page 29

LEGEND AND NOTES FOR FIG. 36 AND 37AFS—Airflow Switch1—APS—Air Pressure SwitchICP—C—Contactor, CompressorIDC—CB—Circuit BreakerIDM—CCB—Control Circuit

Page 30 - Gas Heat

LOW-HEAT (48LJD)HIGH-HEAT (48LJE)Fig. 36 — Gas Heat Sections, Models 48LJD,LJE02436

Page 31 - A DAHGER

SCHEMATICFig. 37 — Typical Wirini

Page 32

liCopyright 1992 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice an

Page 33

Table 1a — Physical Data, 48LJ UnitsBASE UNIT 48LJD024E024NOMINAL CAPACITY (tons) lb2020OPERATING WEIGHT (lb)*28952975COMPRESSORS (2 each unit) Capaci

Page 34

Table 1b — Physical Data, 50LJ/LW UnitsBASE UNIT 50LJ024 LW024NOMINAL CAPACITY (tons) 2020OPERATING WEIGHT (lb)*25652775COMPRESSORS (2 each unit) Capa

Page 35

1. Roofcurb accessory 50DJ900401 is shipped disassembled.2. Dimensions in ( ) are in millimeters.3 Roofcurb: 16 gage steel.4. A 90 degree return d

Page 36 - HIGH-HEAT (48LJE)

1. Roofcurb accessory 50DJ900391 is shipped disassembled.2. Dimensions in ( ) are in millimeters.3 Roofcurb: 16 gage steel.4 A 90 degree return du

Page 37 - SCHEMATIC

NOTE: To prevent the hazard of stagnant water build-up in the drain pan of the evaporator section, unit can only be pitched as shown. See Table 1 for

Page 38 - Tab la 1b

UNIT SIZEWEIGHT* AB C DE FGLbKgmmFt-in.mm Ft-in. mmFt-in.mmFt-in. mm Ft-in.mmFt-in. mmFt-in.48LJD024 2895 1313.01813 6-1%21827-1%682 2-2%390912-9% 534

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