Carrier 38AQS016 Specifications

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-80118 Printed in U.S.A. 38A-19SI Pg 1 9-04 Replaces: 38A-16SI
Book 1 4
Tab 5 a 5 a
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ......................1
INSTALLATION ................................ 1-17
General ..........................................1
Step 1 — Complete Pre-Installation Checks ......1
Step 2 — Rig and Mount Unit..................... 1
Step 3 — Complete Refrigerant Piping
Connections .................................. 10
Step 4 — Complete Electrical Connections...... 11
PRE-START-UP ...............................18,19
START-UP .................................... 19-21
SEQUENCE OF OPERATION .................21,22
SERVICE ..................................... 22-27
TROUBLESHOOTING.........................28,29
START-UP CHECKLIST .................. CL-1,CL-2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start-up, and service this equipment. Untrained
personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work
gloves. Keep quenching cloth and fire extinguisher nearby
when brazing. Use care in handling, rigging, and setting bulky
equipment.
INSTALLATION
General —
The split system heat pump units described in
this book should only be used with the 40RMQ indoor pack-
aged air handler sections.
Step 1 — Complete Pre-Installation Checks
UNCRATE UNIT Remove unit packaging except for the
top skid assembly, which should be left in place until after the
unit is rigged into its final location.
INSPECT SHIPMENT — File claim with shipping company
if shipment is damaged or incomplete.
CONSIDER SYSTEM REQUIREMENTS
Consult local building codes and National Electrical
Code (NEC, U.S.A.) for special installation requirements.
Allow sufficient space for airflow clearance, wiring,
refrigerant piping, and servicing unit. See Fig. 1-3 for
unit dimensions. Figure 4 shows typical component loca-
tions for 38AQS016 units.
Locate unit so that outdoor coil airflow is unrestricted on
all sides and above.
Unit may be mounted on a level pad directly on the base
channels or mounted on raised pads at support points.
See Tables 1A-1D for unit operating weights.
Step 2 — Rig and Mount Unit
RIGGING These units are designed for overhead rigging.
Refer to rigging label for preferred rigging method. Spreader
bars are not required if top crating is left on unit. All panels
must be in place when rigging. As further protection for coil
faces, plywood sheets may be placed against sides of unit,
behind cables. Run cables to a central suspension point so that
angle from the horizontal is not less than 45 degrees. Raise and
set unit down carefully.
If it is necessary to roll the unit into position, mount the unit
on field-supplied rails placed lengthwise under the unit using a
minimum of 3 rollers. Apply force to the rails, not the unit. If
the unit is to be skidded into position, place it on a large pad
and drag it by the pad. Do not apply any force to the unit.
Raise from above to lift unit from the rails or pad when unit
is in final position.
After unit in position, remove all shipping materials and top
crating.
LOCATE UNIT For service access and unrestricted air-
flow, provide clearance on each end and side of unit. Position
unit so that there is unrestricted airflow above unit.
NOTE: Before mounting unit, remove holddown brackets and
release skid.
If conditions or local codes require unit to be fastened to
pad, use the mounting holes in the base rails.
MOUNT UNIT — The unit may be mounted on a solid, level
concrete pad, on accessory mounting legs, or on field-supplied
raised supports at each mounting position. (Note that mounting
hardware is field supplied.)
Bolt unit securely to pad or supports after unit is in position
and is level. Be sure to mount unit level to ensure proper oil
return to compressors. Mounting holes on unit can be used to
secure unit to vibration isolators, if required.
Before installing or servicing system, always turn off main
power to system and install lockout tag on disconnect.
There may be more than one disconnect switch. Electrical
shock can cause personal injury.
Be sure unit panels are securely in place prior to rigging.
Be careful rigging, handling, and installing unit. Improper
unit location can cause system malfunction and material
damage. Inspect base rails for any shipping damage and
make sure they are fastened securely to unit before rigging.
GEMINI™
38AQ007
38ARQ008,012
38AQS016
Split System Heat Pumps
50/60 Hz
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1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - Tab 5 a 5 a

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - TOP FRONT

10Step 3 — Complete Refrigerant Piping Con-nections —Refrigerant lines must be carefully designedand constructed to ensure equipment reliability and e

Page 3

11Table 4 — Refrigerant Specialties Part Numbers*A filter drier is shipped loose with the 38AQ007.†Bushings required.**Factory Installed.PROVIDE SAFET

Page 4 - WEIGHT DISTRIBUTION

12Per local code requirements, provide an adequate fused dis-connect switch within sight of unit and out of reach of children.Provision for locking sw

Page 5

13Table 7 — Electrical DataLEGEND*Units are suitable for use on electrical systems where voltage suppliedto the unit terminals is not below or above t

Page 6

14Fig. 9 — Wiring Diagram — 38ARQ008,012 — Control TransformerFig. 10 — Wiring Diagram — 38ARQ008,012 230-3-60 UnitsW2GCRYOE12345678TO ELECTRICHEATERA

Page 7

15LEGENDEQUIP — EquipmentGND — GroundHC — Heater ContactorIFC — Indoor Fan ContactorIFM — Indoor Fan MotorNEC — National Electrical Code (U.S.A.)TB —

Page 8

16TB2HEAT PUMP “A”TB2HEAT PUMP “B”G2/(W)G3/(Y)COMGMED(HEAT)HI(COOL)(VALVE)FANLORY1Y2W1W2GCOWHTWHTC2IFCC1RY1Y2W1W2GCX40RMQHEAT ACCESSORYW1W2C40RMQ024TE

Page 9

17Y2TB2HEAT PUMP A38AQS016RBW1A2Y1QCPX12TB2HEAT PUMP B38ARQ012G2/(W)G3/(Y)COMGMED(HEAT)HI(COOL)(VALVE)FANLOG2/(W)G3/(Y)COMGMED(HEAT)HI(COOL)(VALVE)FAN

Page 10

18PRE-START-UPPreliminary Checks1. Check all air handler and other equipment auxiliary com-ponents. Consult manufacturer’s instructions regardingany o

Page 11

198. Backseat (open) compressor vapor and discharge valves.Now close valves one turn to allow refrigerant pressure toreach test gages.Preliminary Char

Page 12

21-1/238-1/21-1/2TOP FRONT33353338-1/2Line & LowVoltage WiringEntrances1-1/21-1/24-1/42-1/21-1/82-1/85-3/49-3/41-1/2BOTTOMREAR27243335ABDC7/84 PLA

Page 13 - Table 7 — Electrical Data

20Compressor Lockout (CLO) Device — The Com-pressor lockout (CLO) device prevents the compressor fromstarting or running in a high pressure, loss-of-c

Page 14

21Checking Heating Cycle Operation — Place ther-mostat selector switch at HEAT and reset the space setpoint above ambient temperature so that a call f

Page 15

22Defrost is achieved by reversal from heating to coolingcycle and deenergization of outdoor-fan motors, allowing hotrefrigerant gas to defrost outdoo

Page 16 - (5 HP AND LARGER)

235. Remove screws from compressor mounting plate.6. Remove or disconnect crankcase heater from compressorbase.7. Remove compressor from unit.8. On 38

Page 17 - 38AQS016/40RMQ (Shown)

2438AQS016 Cooling Mode Operation(See Fig. 22)1. High pressure, high temperature refrigerant vapor fromthe compressor flows through the reversing valv

Page 18 - Preliminary Checks

25FILTERDRIERCOMPRCK VALVE BCK VALVE ACK VALVE CLLSVLIQUIDHOT GASGAS AND OILMUFFLERACCUMULATORREVERSINGVALVEREFRIGERANT MIXTUREFROM INDOORCOILTO INDOO

Page 19 - Recommended Cooling Time

26Coil Cleaning and Maintenance — This section dis-cusses the cleaning and the maintenance of standard coils andE-Coated coils. Routine cleaning of co

Page 20

274. Thoroughly apply Environmentally Sound Coil Cleanersolution to all coil surfaces including finned area, tubesheets, and coil headers. Hold garden

Page 21

28TROUBLESHOOTING CHART — HEATING CYCLELEGENDCCH — Crankcase HeaterN.C. — Normally Closed

Page 22 - Compressor Removal —

29TROUBLESHOOTING CHART — COOLING CYCLELEGENDCCH — Crankcase HeaterTXV — Thermostatic Expansion Valve

Page 23 - (See Fig. 21)

3Fig. 2 — 38ARQ008,012 Unit DimensionsUNITELECTRICALCHARACTERISTICSALUMINUM COIL COPPER COILSStd.UnitWt.CornerWCornerXCornerYCornerZCenter ofGravity[m

Page 24

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 25 - REVERSING

CL-1START-UP CHECKLISTI. PRELIMINARY INFORMATIONOUTDOOR UNIT: MODEL NO. ___________________________ SERIAL NO.: _______________________________INDOOR

Page 26

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 27

4Fig. 3 — 38AQS016 Unit DimensionsNOTE: Recommended service clearances are asfollows (local codes or jurisdictions may prevail):Side (compressor) — 31

Page 28 - N.C. — Normally Closed

512 3 45 6 78 910111213141516171819202122232425262728LEGENDFig. 4 — Component Locations — 38AQS016 Shown1— Defrost Board/Time Guard II Control 11 — Po

Page 29

6Table 1A — Physical Data — 38AQ007, 38ARQ008,012, 38AQS016 Units — 60 Hz English*Unit is factory supplied with holding charge only.†Typical operating

Page 30

7Table 1B — Physical Data — 38AQ007, 38ARQ008,012, 38AQS016 Units — 60 Hz SI*Unit is factory supplied with holding charge only.†Typical operating char

Page 31

8Table 1C — Physical Data — 38ARQ008,012 and 38AQS016 Units — 50 Hz English*Unit is factory supplied with holding charge only.†Typical operating charg

Page 32 - COOLING HEATING

9Table 1D — Physical Data — 38ARQ008,012 and 38AQS016 Units — 50 Hz SI*Unit is factory supplied with holding charge only.†Typical operating charge wit

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