Carrier 48TFD008-014 User Manual

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Copyright 2001 Carrier Corporation Form 48TF-2PD
Standard-Efficiency Rooftop Units
with:
Exclusive integrated gas control
board with diagnostics
Alumagard™ heat exchanger
coating
Induced-draft fan for gas
combustion
Tubular, dimpled heat exchangers
Pre-painted galvanized steel
cabinet for long life and quality
appearance
Commercial strength base rails with
built-in rigging capability
Convertible design for vertical or
horizontal supply/return
Non-corrosive, sloped condensate
drain pan, meets ASHRAE 62 (IAQ)
Two-inch return-air filters
A wide assortment of factory-
installed options available, including
high-static drives that provide
additional performance range
Features/Benefits
Every compact one-piece
unit arrives fully assembled,
charged, tested, and ready to
run.
Integrated gas controller (IGC)
All ignition components are contained
in the compact IGC which is easily ac-
cessible for servicing. The IGC control
board, designed and manufactured ex-
clusively for Carrier rooftop units, pro-
vides built-in diagnostic capability. An
LED (light-emitting diode) simplifies
troubleshooting by providing visual
fault notification and system status
confirmation.
The IGC also contains an exclusive
anti-cycle protection for gas heat oper-
ation. After 4 continuous cycles on the
unit high-temperature limit switch, the
gas heat operation is disabled, and an
48TF004-014
Single-Package Rooftop Units
Gas Heating/Electric Cooling
3 to 12
1
/
2
Nominal Tons
Product
Data
48TF004-007
48TF008-014
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1 2 3 4 5 6 ... 79 80

Summary of Contents

Page 1 - Features/Benefits

Copyright 2001 Carrier Corporation Form 48TF-2PDStandard-Efficiency Rooftop Units with:• Exclusive integrated gas control board with diagnostics• Alum

Page 2 - Table of contents

10 LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-sentative for details about coated fins.†Weig

Page 3 - Features/Benefits (cont)

11*Factory-installed.†Field-installed.NOTE: Refer to 48TF price pages or contact your local representative for accessory/and option package informatio

Page 4

12WIRING HARNESSOUTDOOR AIRBLOCK-OFF PLATECONTROLLERLIQUID PROPANE (LP) CONVERSION KITS004-007 SHOWNThe LP conversion kit allows the unit to utilize a

Page 5 - Model number nomenclature

13FACTORY-INSTALLED APOLLOCOMMUNICATING CONTROLSThe Apollo direct digital controls are designed exclusively by Carrier,and are used to actively monito

Page 6 - ARI* capacity ratings (cont)

14Base unit dimensions — 48TF004-007UNIT48TFSTANDARDUNITWEIGHTDURABLADEECONOMIZERWEIGHTECONOMI$ERWEIGHTCORNERWEIGHT(A)CORNERWEIGHT(B)CORNERWEIGHT(C)CO

Page 7 - Physical data — 48TF004-007

15Base unit dimensions — 48TF008-014UNIT48TJSTANDARDUNITWEIGHTDURABLADEECONOMIZERWEIGHTECONOMI$ERWEIGHTCORNERWEIGHT(A)CORNERWEIGHT(B)CORNERWEIGHT(C)CO

Page 8

16Accessory dimensions — 48TF004-007TO ENSURE AIRTIGHT CONNECTION.PLACE UNIT AS CLOSE TO THISEND AS POSSIBLETO ENSURE AIRTIGHT CONNECTION.PLACE UNIT A

Page 9 - Physical data — 48TF008-014

17Accessory dimensions — 48TF008-014TO ENSURE AN AIRTIGHT CONNECTION,PLACE UNIT ON CURB AS CLOSE TODUCT END AS POSSIBLE.TO ENSURE AN AIRTIGHT CONNECTI

Page 10

18I Determine cooling and heating loads at designconditions.Given:Required Cooling Capacity (TC) . . . . . .67,000 BtuhSensible Heat Capacity (SHC). .

Page 11 - Options and accessories

19VII Select net heating capacity of unit to meetdesign condition requirements.Enter the Heating Capacities and Efficiencies ratingtable. The 48TFD006

Page 12 - CONTROLLER

2error code is issued. This feature great-ly improves reliability of the rooftop unit.The IGC also contains burner con-trol logic for accurate and dep

Page 13 - UNIT-MOUNTED DISCONNECT

20COOLING CAPACITIESStandard RatingsLEGENDNOTES:1. Direct interpolation is permissible. Do not extrapolate.2. The following formulas may be used: Whe

Page 14

21COOLING CAPACITIES (cont)Standard RatingsLEGENDNOTES:1. Direct interpolation is permissible. Do not extrapolate.2. The following formulas may be use

Page 15

22COOLING CAPACITIES (cont)Standard RatingsLEGENDNOTES:1. Direct interpolation is permissible. Do not extrapolate.2. The following formulas may be use

Page 16

23FAN PERFORMANCE — VERTICAL DISCHARGE UNITS LEGENDNOTES:1. Values include losses for filters, unit casing, and wet coils. Se

Page 17

24FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1075 to 1455 rpm. All other rpms require a f

Page 18

25FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 835 to 1185 rpm. All other rpms require

Page 19

26FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGENDNOTES:1. Values include losses for filters, unit casing, and wet co

Page 20 - Performance data

27FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1300 to 1685 rpm. All other rpms require a fiel

Page 21 - COOLING CAPACITIES (cont)

28FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1070 to 1460 rpm. All other rpms require a fiel

Page 22 - Performance data (cont)

29FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1300 to 1685 rpm. All other rpms require a fi

Page 23

3The units can be easily converted from a vertical to a horizontal duct con-figuration by relocating the panels sup-plied with the unit.The non-corros

Page 24

30FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Standard drive range is 590 to 840 rpm. Alternate drive range is 685

Page 25

31FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 860 to 1080 rpm. All other rpms require a field-

Page 26

32FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 685 to 935 rpm. All other rpms require a field-s

Page 27

33FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 860 to 1080 rpm. All other rpms require a field-s

Page 28

34FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Standard drive range is 685 to 935 rpm. Alternate motor drive range is

Page 29

35FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*High-static motor drive range is 830 to 1130 rpm. All other rpmsrequir

Page 30

36FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont) LEGEND*Standard drive range is 860 to 1080 rpm. Alternate motor drive rangeis 9

Page 31

37FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS LEGENDNOTES:1. Values include losses for filters, unit casing, and wet coils. Se

Page 32

38FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-

Page 33

39FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGENDNOTES:1. Values include losses for filters, unit casing, and wet co

Page 34

4Energy$Recycler — the IAQ solution for today’s “tight” buildingsIndoor-air quality (IAQ) generally refers to the level of pollutants inside a build-i

Page 35

40FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-

Page 36

41FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 900 to 1300 rpm. All other rpms require a field-

Page 37

42FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1300 to 1685 rpm. All other rpms require a field

Page 38

43FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1070 to 1460 rpm. All other rpms require a field

Page 39

44FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 1300 to 1685 rpm. All other rpms require a field

Page 40

45FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Standard drive range is 590 to 840 rpm. Alternate drive range is 685

Page 41

46FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 860 to 1080 rpm. All other rpms require a field-

Page 42

47FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 685 to 935 rpm. All other rpms require a

Page 43

48FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Motor drive range is 860 to 1080 rpm. All other rpms require a field

Page 44

49FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Standard motor drive range is 695 to 935 rpm. Alternate motor driv

Page 45

5ARI* capacity ratings See Legend and Notes on page 6.UNIT 48TFNOMINALTONSSTANDARDCFMNET COOLINGCAPACITY(Btuh)TOTALkWSEER† SOUNDRATING(Bels)Belt Drive

Page 46

50FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*High-static motor drive range is 830 to 1130 rpm. All other rpmsre

Page 47

51FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont) LEGEND*Standard motor drive range is 860 to 1080 rpm. Alternate moto

Page 48

52AIR QUANTITY LIMITSSOUND POWER (Total Unit)ACCESSORY/FIOP STATIC PRESSURE* (in.wg) — 48TF004-007 LEGEND*The static pressure must be

Page 49

53FAN RPM AT MOTOR PULLEY SETTINGS**Approximate fan rpm shown.†Indicates alternate motor and drive package.**Indicates high-static motor and drive pac

Page 50

54Performance data (cont)FLOW (cfm)00.10.20.30.40.5STATIC PRESSURE (in. wg)2 FANSOPERATING1 FANOPERATING2500200015001000500050004000300020001000000.10

Page 51

555040302010 000.250.50.75 1FLOW (CFM)STATIC PRESSURE (in. wg)3 TO 6 TON7 1/2 TO 12 1/2 TON0.250.200.150.100.050.001200200028003600 4400FLOW (CFM)STA

Page 52

56EVAPORATOR-FAN MOTOR EFFICIENCYNOTE: All indoor-fan motors 5 hp and larger meet the minimum efficiency requirements asestablished by the Energy Poli

Page 53 - 48TF008-014

57ELECTRICAL DATA (Without Convenience Outlet)See Legend and Notes on page 58.UNIT48TFNOMINALVOLTAGEIFMTYPEVOLTAGERANGECOMPR(ea)OFM(ea)IFMCOMBUSTIONFA

Page 54

58ELECTRICAL DATA (Without Convenience Outlet) (cont) LEGEND*Used to determine minimum disconnect per NEC.†Fuse or HACR ci

Page 55

59ELECTRICAL DATA (With Convenience Outlet)See Legend and Notes on page 60.UNIT48TFNOMINALVOLTAGEIFMTYPEVOLTAGERANGECOMPR(ea)OFM(ea)IFMCOMBUSTIONFAN M

Page 56

6 LEGEND*Air Conditioning and Refrigeration Institute.†Applies only to units with capacity of 65,000 Btuh or less.**The IP

Page 57 - Electrical data

60ELECTRICAL DATA (With Convenience Outlet) (cont) LEGEND*Used to determine minimum disconnect per NEC.†Fuse or HACR circu

Page 58 - Electrical data (cont)

61Typical piping and wiringNO.2NO.1VERTICAL DISCHARGE DUCTINGHORIZONTAL DISCHARGE DUCTINGNEC — National Electrical Code

Page 59

62Operating sequenceCooling, units without economizer — When thermo-stat calls for cooling, terminals G and Y1 are energized.The indoor (evaporator) f

Page 60

63When the OAT is below the MECH CLG LOCKOUT setpoint, the compressors remain off.Heating, units with economizer — When the thermo-stat calls for heat

Page 61 - Typical piping and wiring

64Controls (cont)GROUNDTRAN24 VAC20 VA(FIELDSUPPLIED)24 VH G 24 VACOR+ - 24 VDC2 18 7 6 5 4 3 2 1++-2-10VDCSIG COM (J5-3)4-20mA (J5-2)NCCOMNOALARMR

Page 62 - Controls

65TEMP SystemsA TEMP System is a network of communicating CarrierTEMP System thermostats and rooftop, factory-mountedApollo direct digital controls, e

Page 63

66PremierLink™ Direct Digital controls — The Premier-Link Direct Digital Controls (DDC) requires the use of aCarrier electronic thermostat or a CCN co

Page 64 - Controls (cont)

67WarmCoolWarmCoolWarmCoolCarrierCOMFORTNETWORKMODEL 485SD9RRS-232 TO RS- 485RS-485RS-232T-58DIGITALDISPLAYSENSORT-58DIGITALDISPLAYSENSORT-58DIGITALDI

Page 65 - TEMP Systems

68Typical LEN (Local Equipment Network) modeAllows unit software access with Navigator™ or ScrollingMarquee accessories. Both have unit diagnosis andc

Page 66

69CarrierCOMFORTNETWORKMODEL 485SD9RRS-232 TO RS- 485RS-485RS-232WarmCoolWarmCoolWarmCoolWarmCoolRS232, RS485 ADAPTORPCORTEMPORARY OR PERMANENT ACCESS

Page 67 - BUILDING MECHANICAL ROOM

7 LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-sentative for details about coated fins

Page 68 - ComfortLink

70Controls (cont)CarrierCOMFORTNETWORKMODEL 485SD9RRS-232 TO RS- 485RS-485RS-232WarmCoolWarmCoolWarmCoolRS232, RS485 ADAPTORPCT-56SENSORT-56SENSORT-56

Page 69 - TYPICAL CCN LOCAL LAN

71Ductwork — Secure vertical discharge ductwork to roofcurb. For horizontal discharge applications, attach duct-work to unit, or field-supplied flange

Page 70

72Typical wiring schematic

Page 71 - Application data

73LEGEND FOR TYPICAL WIRING SCHEMATICAHA —Adjustable Heat AnticipatorC —Contactor, CompressorCAP —CapacitorCB —Circuit BreakerCC —Cooling CompensatorC

Page 72 - Typical wiring schematic

74Typical wiring schematic (cont)OUTDOORAIRSENSORTEMPTEMPCOMOUTPWRBROWNVIOLETWHITEREDBROWNTEMPTEMPCOMOUTPWRRETURNAIRSENSORVIOLETWHITEREDOATCOMOAH+15 V

Page 73

75Packaged Rooftop Electric CoolingUnit with Gas Heat — Constant VolumeApplicationHVAC Guide SpecificationsSize Range: 3 to 121/2 Tons, Nominal (Cooli

Page 74

76E. Coils:1. Evaporator and condenser coils shall have alu-minum plate fins mechanically bonded to cop-per tubes with all joints brazed.2. Tube sheet

Page 75 - Guide specifications

77c. Shall be compatible with ComfortLink™controllers.d. Shall be ASHRAE 62-99 compliant.e. Shall accept a CO2 sensor in the conditionedspace — Demand

Page 76 - Guide specifications (cont)

78* 14. Condenser Coil Hail Guard Assembly:Hail guard shall protect against damage fromhail and flying debris.15. Unit-Mounted, Non-Fused Disconnect S

Page 78

8 LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-sentative for details about coated fins.†Weigh

Page 79

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.New

Page 80

9 LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-sentative for details about coated fins.†Weigh

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