Carrier Aquazone PTD026-072 Instruction Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500079-01 Printed in U.S.A. Form 50PT-4SI Pg 1 7-10 Replaces: 50PT-3SI
Installation, Start-Up, and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FIELD CONVERSION OF DISCHARGE AIR
Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 9
HORIZONTAL UNIT
VERTICAL UNITS
Step 5 — Check Duct System . . . . . . . . . . . . . . . . . . . . 9
SO U N D ATT EN UAT I ON
EXISTING DUCT SYSTEM
Step 6 — Install Condensate Drain . . . . . . . . . . . . . . . 9
HORIZONTAL UNIT
VERTICAL UNITS
VENTING
Step 7 — Pipe Connections . . . . . . . . . . . . . . . . . . . . . 10
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
INSTALLATION OF SUPPLY AND RETURN HOSE
KIT
Step 8 — Wire Field Power Supply . . . . . . . . . . . . . . 12
POWER CONNECTION
SUPPLY VOLTAGE
208-VOLT OPERATION
460-VOLT OPERATION
WSHP OPEN WIRING
Step 9 — Wire Field Controls. . . . . . . . . . . . . . . . . . . . 25
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
AIR COIL FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
Step 10 — Operate ECM Interface Board . . . . . . . . 27
STANDALONE — NO DDC CONTROLS
WSHP OPEN CONTROLS
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29,30
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FIELD SELECTABLE INPUTS. . . . . . . . . . . . . . . . . 30-33
Complete C Control Jumper Settings. . . . . . . . . . . . 30
Deluxe D Control Jumper Settings . . . . . . . . . . . . . . 30
Complete C Control DIP Switches . . . . . . . . . . . . . . . 30
Deluxe D Control DIP Switches. . . . . . . . . . . . . . . . . . 30
Units with Modulating Hot Water Reheat
(HWR) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
STANDALONE — NO DDC CONTROLS
WSHP OPEN CONTROLS
HWR APPLICATION CONSIDERATIONS
HWR COMPONENT FUNCTIONS
Deluxe D Control Accessory
Relay Configurations. . . . . . . . . . . . . . . . . . . . . . . . . 32
Page
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-38
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 34
Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 34
Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 34
Unit Start-Up with WSHP Open Controls . . . . . . . . 36
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 38
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 38
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-42
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Units with Aquazone™ Complete C Control . . . . . 39
Units with Aquazone Deluxe D Control . . . . . . . . . . 39
Units with WSHP Open Multiple Protocol. . . . . . . . 39
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42,43
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . 43
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Aquazone Deluxe D Control LED Indicators . . . . . 43
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44,45
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 44
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 44
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 45
Replacing the WSHP Open Controller’s
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 45-53
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Control Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WSHP Open Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Thermostatic Expansion Valves . . . . . . . . . . . . . . . . . . 46
Stopped or Malfunctioned ECM Motor. . . . . . . . . . . . 50
Moisture Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 54-59
50PTH,PTV,PTD START-UP
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50PTH, PTV, PTD026-072
Two-Stage Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
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1 2 3 4 5 6 ... 63 64

Summary of Contents

Page 1 - AQUAZONE™

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2 - Horizontal units are design

10Each unit must be installed with its own individual vent andmeans to flush or blow out the condensate drain line. Do not in-stall units with a commo

Page 3

11Water Supply and Quantity — Check water supply. Watersupply should be plentiful and of good quality. See Table 2 forwater quality guidelines.In all

Page 4 - AIRFLOW CONFIGURATION

12Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel, 304 SS(stainless steel), 316 SS, titanium.†Clo

Page 5 - UNIT HANGER ISOLATION DETAIL

13conform to the Class II temperature limitations described in theNEC.Refer to unit wiring diagrams Fig. 15-24 for a schematic ofthe field connections

Page 6

14ECMYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM ECMECMINTERFACEBOARDSW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONS1J1BM E

Page 7

15ECM INTERFACE BOARD LAYOUTYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM (ECM)ECMINTERFACEBOARDSW1SW2SW3SW4SW5

Page 8

16ECM INTERFACE BOARD LAYOUTYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM (ECM)BM (ECM)SW1SW2SW3SW4SW5SW6SW7SW8

Page 9 - Step 4 — Mount the Unit

17ECM INTERFACE BOARD LAYOUTYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM (ECM)ECMINTERFACEBOARDSW1SW2SW3SW4SW5

Page 10 - Pitch Toward

18ECM INTERFACE BOARD LAYOUTYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM (ECM)ECMINTERFACEBOARDBM(ECM)SW1SW2SW

Page 11

19ECM INTERFACE BOARD LAYOUTYGGGGRWOY2Y1GRCY2Y1GOWCRDHAL1AAAL1SW1SW2SW3SW4SW5SW6SW7SW8SW9OFFONGDEHUMCFMTB1J1S1BM(ECM)ECMINTERFACEBOARDBM (ECM)SW1SW2SW

Page 12

2components. Only trained and qualified service personnelshould install, repair, or service air-conditioning equipment.Untrained personnel can p

Page 13

20*Optional Wiring.AL — Alarm Relay ContactsASTAT — AquastatBM — Blower MotorBMC — Blower Motor CapacitorBR — Blower RelayCB — Circuit BreakerCC — Com

Page 14 - INTERFACE

21*Optional Wiring.AL — Alarm Relay ContactsASTAT — AquastatBM — Blower MotorBMC — Blower Motor CapacitorBR — Blower RelayCB — Circuit BreakerCC — Com

Page 15 - ECM INTERFACE BOARD LAYOUT

22LEGENDAL — Alarm Relay ContactsASTAT — AquastatBM — Blower MotorBMC — Blower Motor CapacitorBR — Blower RelayCB — Circuit BreakerCC — Compressor Con

Page 16

23012207-1BT485BTLED1DBInstall BT485 where device is located at the end of network segment only.+ 24vac(If not installed, it must be connected to DO-5

Page 17

24WSHP OPEN WIRING — The WSHP Open controller willbe factory mounted to the unit control panel and wired to theComplete C or Deluxe D control board, h

Page 18

25To wire the SPT sensor to the controller:1. Partially cut , then bend and pull off the outer jacket ofthe Rnet cable(s), being careful not to nick t

Page 19

26TYPICALWATERVALVECA24 VACTERMINAL STRIP P2Fig. 27 — Low Voltage Field WiringAQUAZONE CONTROL (Complete C Shown)Fig. 28 — Typical Aquazone™ Control B

Page 20 - Complete C

27Step 10 — Operate ECM Interface BoardSTANDALONE — NO DDC CONTROLS — The ECMfan is controlled by an interface board that converts thermostatinput

Page 21

28Table 13 — Blower Performance DataWSHP OPEN CONTROLS — The ECM fan is controlled byan interface board that converts the fan speed outputs from theWS

Page 22 - Deluxe D

29Table 14A — WSHP Open — Fan Only / Low Fan and Med Fan AirflowNOTE: Factory default setting shown bold. IMPORTANT: The tap setting for high fan MUST

Page 23 - Fig. 24 — WSHP Open Control

38. Provide an unobstructed path to the unit within the closetor mechanical room. Space should be sufficient to allowremoval of unit if necessary.9. P

Page 24

3016. Air coil is clean.17. Control field-selected settings are correct.AIR COIL — To obtain maximum performance, clean the aircoil before starting th

Page 25 - INNER INSULATION

31Boilerless Changeover Temperature — Switch 8 on S1provides selection of boilerless changeover temperature setpoint. Select OFF for set point of 50 F

Page 26 - HEATER SWITCH

32ground loop systems will not experience overcooling of thesupply-air temperature. If overcooling of the space is a con-cern (e.g., computer room wel

Page 27

33START-UPUse the procedure outlined below to initiate proper unitstart-up.NOTE: This equipment is designed for indoor installation only.Operating Lim

Page 28

34Scroll Compressor Rotation — It is important to becertain compressor is rotating in the proper direction. Todetermine whether or not compressor is r

Page 29 - System Checkout —

35Table 21 — Typical 50PTH,PTV,PTD038 Unit Operating Pressures and TemperaturesLEGENDTable 22 — Typical 50PTH,PTV,PTD049 Unit Operating Pressures and

Page 30 - FIELD SELECTABLE INPUTS

36Unit Start-Up with WSHP Open Controls —The WSHP Open is a multi-protocol (default BACnet*) con-troller with extensive features, flexible options and

Page 31

37f. Press OK to apply and save to a particular day ofthe week.g. Continue to add the same or different schedule spe-cific days of the week.To add exc

Page 32

38Table 25 — Approximate Fluid Volume (gal.)per 100 Ft of PipeLEGENDNOTE: Volume of heat exchanger is approximately 1.0 gallon.Table 26 — Antifreeze P

Page 33 - Operating Limits

39Output EH1, EH2, Fan Enable, and Fan Speed will be ON ifthe G input is not active during Emergency Heat mode.COOLING STAGE 1 — In Cooling Stage 1 mo

Page 34 - HWG — Hot Water Generator

4Y Configuration - Left Return/Back Discharge W Configuration - Left Return/Right Discharge - Air Coil Opening W Configuration - Left Return/Right Dis

Page 35

40ured maximum heating SAT limit (110 F default). As the SATapproaches this value, the control will increase the fan speed asrequired to ensure the SA

Page 36

41Auxiliary Modulating Hot Water/Steam Heating Reheat— The control can modulate a hot water or steam valve con-nected to a coil on the discharge

Page 37

42vide cooling to the space when required. Should the capacitybe insufficient for a period greater than 5 minutes, or should ahigh humidity condition

Page 38

43WSHP Open Test Mode — To enter WSHP Open testmode, navigate from the BACview6 home screen to the config-uration screen. Choose the service screen an

Page 39

44SERVICEPerform the procedures outlined below periodically, asindicated.Filters — Filters must be clean for maximum performance.Inspect filters every

Page 40

45Checking System Charge — Units are shipped withfull operating charge. If recharging is necessary:1. Insert thermometer bulb in insulating rubber sle

Page 41

46WSHP Open Controller — With the WSHP Open con-troller option, the 100 most recent alarms can be viewed usingthe BACview6 alarm status and alarm hist

Page 42 - SYSTEM TEST

47The bulb must be secured to the pipe using a copper strap.The use of heat transfer paste between the bulb and the pipewill also help ensure optimum

Page 43

48See Tables 30-32 for additional troubleshootinginformation.Table 30 — ECM TroubleshootingCAUTIONPuron® refrigerant (R-410A) requires the use of synt

Page 44

49Fig. 39 — ECM Pin Connectorsa50-8448

Page 45

5Field-SuppliedElectric Heat(if applicable)Filter AccessIntegral hanger support-pre-attached in factoryField-supplied transition tominimize pressure l

Page 46 - Resistance (kOhm)

50Stopped or Malfunctioned ECM Motor — Referto Fig. 40 to determine the possible cause of a stopped or mal-functioned ECM motor. Follow the instructio

Page 47

51Moisture Check — To perform moisture check:• Check that connectors are orientated “down” (or as recom-mended by equipment manufacturer).• Arrange ha

Page 48

52Table 32 — WSHP Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOver/Under Voltage —Code 7 (Auto Resetting)X X Under voltag

Page 49 - Fig. 39 — ECM Pin Connectors

53Table 32 — WSHP Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONHigh Head Pressure X Reduced or no airflow in heating Check

Page 50

54APPENDIX A — WSHP OPEN SCREEN CONFIGURATIONLEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESEquipmentStatusOperating ModeNo Pas

Page 51 - RV — Reversing Valve

55APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESUnitMaintenanceOperating Mod

Page 52

56APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORDLEVELEDITABLE RANGE DEFAULT NOTESConfigurationSet PointsOccupi

Page 53

57APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationUnitConfigurati

Page 54

58APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationServiceConfigur

Page 55

59APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)LEGENDSCREEN NAME POINT NAMEPASSWORD LEVELEDITABLE RANGE DEFAULT NOTESConfigurationAlarmConfigurat

Page 56

6K - Configuration - Right Return /Top Discharge(Top View)K - Configuration - Right Return - Air Coil Opening(Right Side View)J - Configuration - Left

Page 59

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 60

CL-150PTH,PTV,PTD START-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:__________________

Page 61

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 62

7NOTES:1. Condensate connection is stainless steel 3/4 in. female pipe thread (FPT).2. Unit shipped with top and bottom filter rack and is not suitabl

Page 63 - TEMPERATURES

8Step 3 — Locate Unit — The following guidelinesshould be considered when choosing a location for a WSHP:• Units are for indoor use only.• Locate in a

Page 64 - (Btu/hr)

95. Check refrigerant tubing for contact with other compo-nents. Adjust if necessary.6. Reinstall top panel using screws set aside in Step 1.NOTE: Loc

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