Carrier 40QA024-060 Specifications

Browse online or download Specifications for Split-system air conditioners Carrier 40QA024-060. Carrier 40QA024-060 Specifications User Manual

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 02-40QA0007-SI Printed in U.S.A. Form 40QA-7SI Pg 1 706 3-06 Replaces: 40QA-5SI
Book 1 4
Ta b 3 d 2 c
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Step 1 — Complete Pre-Installation
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
UNPACK UNIT
INSPECT SHIPMENT
BEFORE INSTALLATION
Step 2 — Select Location . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Step 3 — Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
WOODEN STRUCTURE
NEWLY BUILT CONCRETE SLAB
METAL STRUCTURE
PREVIOUSLY BUILT CONCRETE SLAB
TO MOUNT UNIT
TO INSTALL THERMOSTAT
Step 4 — Connect Refrigerant Piping. . . . . . . . . . . . . . . .7
Step 5 — Connect Condensate Drain Line . . . . . . . . . . .8
Step 6 — Make Electrical Connections . . . . . . . . . . . . .10
Step 7 — Install Thermostat . . . . . . . . . . . . . . . . . . . . . . . .12
Step 8 — Make Connections Between
Indoor and Outdoor Units . . . . . . . . . . . . . . . . . . . . . . . .15
CHECK ACCURATOR METERING DEVICE
COOLING ONLY SYSTEMS
HEAT PUMP SYSTEMS
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,19
After Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . .18
Seasonal Changeovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Adjusting Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Operating Mode Memory . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Automatic Operation (Auto.) Mode. . . . . . . . . . . . . . . . . .18
Operating Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
•FAN OPERATION
COOLING MODE OPERATION
HEAT PUMP OPERATION
DEFROST (Heat Pump Only)
SYSTEM SAFETIES
SPECIAL OPERATION, HEATING
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . 19,20
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Air Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
REMOVE AIR FILTERS
CLEAN OR REPLACE FILTERS
Clean Indoor Unit Bottom Panel . . . . . . . . . . . . . . . . . . . .20
Clean Indoor Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Clean Outdoor Coil (Outdoor Unit). . . . . . . . . . . . . . . . . .20
Clean Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . .20
CLEAN OR REPLACE DRAIN PAN
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Before Calling for Service . . . . . . . . . . . . . . . . . . . . . . . . . .20
IF SYSTEM FAILS TO OPERATE
FRESH AIR INSTALLATION OPTION . . . . . . . . . . . . . . . .20
Ventilation-Air Accessory . . . . . . . . . . . . . . . . . . . . . . . . . .20
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . .CL1, CL-2
SAFETY CONSIDERATIONS
Installing and servicing air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install or
service air-conditioning equipment.
Untrained personnel can perform basic maintenance, such
as cleaning and replacing filters. All other operations should be
performed by trained service personnel. When working on air-
conditioning equipment, observe precautions in literature and
on tags and labels attached to unit.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly.
Consult local building codes and National Electrical Code
(NEC) for special installation requirements.
INSTALLATION
Installation instructions for fan coil units (Fig. 1) are con-
tained in this manual. Refer to this manual for proper installa-
tion of the complete system. Note that the outdoor units are
shipped with installation and service instructions for basic in-
stallation of the outdoor section. Be sure to make the connec-
tions in Cooling Only Systems and Heat Pump Systems sec-
tions on page 15 of this literature so that the unit will operate
properly.
Refer to Table 1 for proper system matches.
Before installing or servicing system, always turn off
main power to system. There may be more than one dis-
connect switch. Turn off accessory heater power if appli-
cable. Electrical shock can cause personal injury.
40QA024-060
Ceiling-Suspended Fan Coil Units
Fig. 1 — Ceiling-Suspended Fan Coil Unit
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1 2 3 4 5 6 ... 23 24

Summary of Contents

Page 1

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 2

10Step 6 — Make Electrical Connections — Be surefield wiring complies with local building codes and NEC, andunit voltage is within limits shown in Tab

Page 3

11Fig. 14 — Component Location (Typical Ceiling-Suspended System)LEGEND*Standard.†Accessory item.**Field supplied.††Insulate for heat pump application

Page 4

12Step 7 — Install Thermostat — These systems use a3-speed thermostat. The thermostat monitors the system opera-tion and controls the operating mode.

Page 5 - Fig. 3 — Base Unit Dimensions

13Step 8 — Make Connections Between Indoorand Outdoor Units — The thermostat is wired betweenthe indoor and outdoor units to make the system complete.

Page 6

14AUTOCOOLHEATCOOLHEATAUTOFLAT THERMOSTAT (FLATSTAT)CARRIERCOOLING ONLYHEAT & COOL(53DFS250-FS)SLIMLINE THERMOSTATCARRIERHEAT PUMPCOOLING ONLYHEAT

Page 7 - DIMENSIONS (in.)

15Step 8 — Make Connections Between Indoorand Outdoor Units — The thermostat is wired betweenthe indoor and outdoor units to make the system complete.

Page 8

16Fig. 20 — Cooling System Wiring Diagram

Page 9 - *Field-supplied

17Fig. 21 — Heat Pump Wiring Diagram

Page 10

18START-UPMake the following checks and complete the Start-UpChecklist on page CL-1 before system start-up. Also refer tothe condensing unit Installat

Page 11

19SPECIAL OPERATION, HEATING — Outdoor cooling unitsmay be matched with heat pump ceiling-suspended fan coilunits to provide supplemental electric hea

Page 12 - TB — Terminal Block

2Table 1 — System Matches*Units must be field reconfigured for 11/2 ton (18,000 Btuh) operation. See Before Installation sec-tion on page 3 for detail

Page 13

20Clean Indoor Unit Bottom Panel — If the bottom panelof the unit becomes dirty or smudged, wipe the outside of thepanel with a soft dry cloth. Use a

Page 14 - Fig. 18 — Thermostats

21Table 7 — Troubleshooting*If fuse blows or circuit breaker trips again after first start attempt, DO NOT attempt to start system again.Contact your

Page 15 - 38QRR018-060

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 16

START-UP CHECKLISTI. PRELIMINARY INFORMATIONOUTDOOR UNIT: MODEL NO. ___________________INDOOR UNIT: MODEL NO. _____________________SERIAL NO. ________

Page 17

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Page 18

3Table 3A — Physical Data, Under Ceiling Cooling Only Units*Field reconfigured to 18,000 Btuh (11/2 tons). See Before Installa-tion section on this pa

Page 19 - Air Filters (Fig. 23)

4Table 3B — Physical Data, Under Ceiling Heat Pump Units*Field reconfigured to 18,000 Btuh (11/2 tons). See Before Installa-tion section on page 3 for

Page 20

5Fig. 3 — Base Unit DimensionsUNITSIZEWEIGHT (lb) A B E F GCooling Only Heat Pump ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm024 108 110 4- 215/

Page 21 - Table 7 — Troubleshooting

65. Run refrigerant piping as directly as possible and avoidany unnecessary turns or bends.6. Condensate piping can be directed through the insidewall

Page 22 - START-UP CHECKLIST

7TO INSTALL THERMOSTAT:If there is at least 3/8 in. of space between the back of indoorunit and wall:1. Route thermostat wires (field-supplied) throug

Page 23 - III. PIPING

8f. Refer to the outdoor unit Installation, Start-Up andService Instructions for additional information.g. Install a factory-supplied filter drier nea

Page 24 - PRE-START-UP

9Fig. 10 — Mounting Hanging BracketsFig. 11 — Hanging Fan Coil Unit*Field-supplied.Fig. 12 — Routing Wires Over PipingNOTE: Teflon Seal must face towa

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