Carrier operating and Service Manual Page 10

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1--1
T--35603/11
SECTION 1
DESCRIPTION
1.1 INTRODUCTION
This manual contains Operating Instructions, Service
Instructions and Electrical Data for Model 68RM35 Air
Conditioning and Heating equipmentlisted inTable 1-1.
Model 68RM35 systems (see Figure 1-1) consists of a
one piece air conditioning unit assembly, containing the
condenser & evaporator, and engine compartment
mounted compressor. To complete the system, the air
conditioning and heating equipment interfaces with
electrical cabling, refrigerant piping, engine coolant
piping (for heating), duct work and other components
furnished by the bus manufacturer.
Informationonthecompressorisprovidedin separately
bound manuals. Refer to Table 1-2
1. Compressor
2. Refrigerant Lines
3. Engine Coolant Piping
4. Air Conditioning Unit
5. Condenser Air Flow
6. Control Harness
7. Driver Control Panel
8. Fresh Air Connection
9. Power Harness & Power Relay
10. Battery
11. Alternator
11
10
9
8
7
4
5
3
2
1
6
Figure 1-1. A/C Component Identification
1.2 GENERAL DESCRIPTION
1.2.1 Air Conditioning Unit Assembly
Operation of the units is controlled automatically by a
microprocessor based Micromax Controller which
maintains the vehicle’ s interior temperature at the
desired set point.
The unit assembly (see Figure 1-2 and Figure 1-3)
includesthecondensingsystem equipment,evaporator
system equipment, Micromax controller, anda fresh air
connection. Componentsareaccessiblebyopeningthe
inside or outside covers. Descriptions of the systems
are provided in the following sub paragraphs.
1.2.2 Condensing System
The condensing system includes the condenser coil,
liquid--suction heat exchanger, fan and motor
assemblies, filter--drier,receiver (withsight glassesand
moisture indicator), liquid line solenoid valve, discharge
line check valve, discharge line connection, service
valves,fusibleplugandanambienttemperaturesensor.
The discharge check valve is a spring loaded, normally
closed valve that opens with the flow of refrigerant from
the compressor. When the compressor clutch is
disengaged, the discharge check valve will close,
preventing the flow of high pressure liquid from the
condenser back into the compressor .
The condenser coil provides heat transfer surface for
condensing refrigerant gas at a high temperature and
pressure into a liquid at high temperature andpressure.
The condenser fans circulate ambient air across the
outside of the condenser tubes at a temperature lower
than refrigerant circulating inside the tubes, this results
in condensation of the refrigerant into a liquid.
The receiver collects and stores liquid refrigerant. The
receiver is fitted with upper liquid level sight glass to
enable determination of refrigerant liquid level and a
lower moisture indicator to determine refrigerant
moisture content. The receiver is also fitted with a
fusible plugwhichprotectsthesystemfromunsafehigh
pressureconditions.Theliquid--suction heat exchanger
further cools the liquid refrigerant to improve overall
system efficiency. The filter--drier removes moisture
and debris from the liquidrefrigerant before it enters the
thermostatic expansion valve. The liquid line solenoid
valve closes when the system is shut down to prevent
flooding of coils with liquid refrigerant. The service
valves enableisolationofthefilter--drierfor service.The
ambient temperature sensor measures ambient
temperature and sends an electrical signal to the
controller.
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