Carrier 48AK Specifications

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-80215 Printed in U.S.A. Form 48/50A-3T Pg 1 4-05 Replaces: 48/50A-2T
Book 1 1
Tab 1a 1b
Controls, Start-Up, Operation,
Service and Troubleshooting
CONTENTS
Page
SAFETY CONSIDERATIONS .......................2
GENERAL .......................................2,3
BASIC CONTROL USAGE........................ 3-6
Comfort
Link Control .............................. 3
Scrolling Marquee.................................3
Accessory Navigator™ Display ....................4
Operation.........................................4
System Pilot ......................................4
CCN Tables and Display ...........................5
GENERIC STATUS DISPLAY TABLE
Conventions Used in this Manual ..................5
START-UP...................................... 7-20
Unit Preparation .................................. 7
Unit Setup ........................................ 7
Internal Wiring ....................................7
Accessory Installation.............................7
Crankcase Heaters ................................7
Evaporator Fan ................................... 7
Controls ..........................................7
Gas Heat.......................................... 7
CONTROLS QUICK START..................... 21-23
Two-Stage Constant Volume Units with
Mechanical Thermostat.........................21
Two-Stage Constant Volume Units with
Space Sensor
..................................21
Variable Air Volume Units Using Return Air Sensor
or Space Temperature Sensor ..................21
Multi-Stage Constant Volume Units with
Mechanical Thermostat.........................22
Multi-Stage Constant Volume Units with
Space Sensor..................................22
Economizer Options .............................22
Indoor Air Quality Options........................22
Exhaust Options .................................22
Set Clock on VFD (If Installed) ....................22
Programming Operating Schedules ...............23
SERVICE TEST.................................23,24
General ..........................................23
Service Test Mode Logic .........................23
Independent Outputs .............................24
Fans .............................................24
Cooling ..........................................24
Heating ..........................................24
THIRD PARTY CONTROL ...................... 24-26
Thermostat ......................................24
Alarm Output ....................................24
Remote Switch...................................24
VFD Control .....................................25
Supply Air Reset .................................25
Demand Limit Control ............................25
Demand Controlled Ventilation Control............25
CONTROLS OPERATION ...................... 26-64
Modes ...........................................26
SYSTEM MODES
HVAC MODES
Page
Unit Configuration Submenu .....................29
Cooling Control ..................................30
SETTING UP THE SYSTEM
MACHINE DEPENDENT CONFIGURATIONS
SET POINTS
SUPPLY AIR RESET CONFIGURATION
COOLING CONFIGURATION
COMPRESSOR SAFETIES
COMPRESSOR TIME GUARDS
COOL MODE SELECTION PROCESS
COOLING MODE DIAGNOSTIC HELP
SUMZ COOLING ALGORITHM
DEMAND LIMIT CONTROL
HEAD PRESSURE CONTROL
ECONOMIZER INTEGRATION WITH
MECHANICAL COOLING
Heating Control .................................. 41
SETTING UP THE SYSTEM
HEAT MODE SELECTION PROCESS
TEMPERATURE DRIVEN HEAT MODE
EVALUATION
HEAT MODE DIAGNOSTIC HELP
INTEGRATED GAS CONTROL BOARD LOGIC
RELOCATE SAT SENSOR FOR HEATING
LINKAGE SYSTEMS
MORNING WARM UP
Static Pressure Control...........................47
•OPERATION
SETTING UP THE SYSTEM
STATIC PRESSURE RESET
RELATED POINTS
Fan Status Monitoring............................50
GENERAL
SETTING UP THE SYSTEM
SUPPLY FAN STATUS MONITORING LOGIC
Dirty Filter Switch ................................50
Economizer......................................50
SETTING UP THE SYSTEM
•ECONOMIZEROPERATION
ECONOMIZER CHANGEOVER SELECT
UNOCCUPIED ECONOMIZER FREE COOLING
ECONOMIZER OPERATION CONFIGURATION
ECONOMIZER DIAGNOSTIC HELP
Building Pressure Control ........................54
BUILDING PRESSURE CONFIGURATION
CONSTANT VOLUME 2-STAGE CONTROL
OPERATION
MULTIPLE POWER EXHAUST STAGE BUILDING
PRESSURE CONTROL OPERATION
Smoke Control Modes ............................56
FIRE-SMOKE INPUTS
AIRFLOW CONTROL DURING
FIRE-SMOKE MODES
48/50AJ,AK,AW,AY020-060
Single Package Large Rooftop Units
with Scroll Compressors
and
COMFORT
LINK™ Version 3.X Controls
Page view 0
1 2 3 4 5 6 ... 149 150

Summary of Contents

Page 1 - Service and Troubleshooting

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 2 - SAFETY CONSIDERATIONS

10Table 7 — Fan Performance — 48AJ,AK050 UnitsTable 8 — Fan Performance — 48AJ,AK060 UnitsLEGEND AND NOTES FOR TABLES 3-26.LEGENDBhp — Brake Horsepowe

Page 3 - BASIC CONTROL USAGE

100Table 94 — Economizer Control Board (ECB1) Inputs and OutputsPOINTNAMEPOINT DESCRIPTIONI/O POINTNAMEPLUG AND PINREFERENCESIGNAL PIN(S) PORT STATEIN

Page 4

101Table 95 — Valve Control Board (ECB2) Inputs and OutputsPOINTNAMEPOINT DESCRIPTIONI/O POINTNAMEPLUG AND PINREFERENCESIGNAL PIN(S) PORT STATEINPUTSD

Page 5 - NAVIGATE/

102Table 96 — Staged Gas Control Board (SCB) Inputs and OutputsPOINTNAMEPOINT DESCRIPTIONI/O POINTNAMEPLUG AND PINREFERENCESIGNAL PIN(S) PORT STATEINP

Page 6 - (D.L.V.T)

103Table 97 — Controls Expansion Board (CEM) InputsSCROLLING MARQUEE — This device is the keypad in-terface used to access the control information, re

Page 7

104POWER EXHAUST — The units can be equipped with anoptional power exhaust system. The power exhaust fans areforward-curved fans with direct-drive mot

Page 8

105FIELD CONNECTION TERMINAL STRIPS — Field con-nection terminal strips are located in the main control box. SeeFig. 28 and Table 100.Accessory Contro

Page 9

106Table 100 — Field Connection Terminal StripsTERMINALBOARDTERMINALNO.DESCRIPTION TYPETB-1 - POWER CONNECTION OR DISCONNECT (in Main Control Box)TB11

Page 10

107ECONOMIZER HUMIDITY CHANGEOVER SEN-SORS — The ComfortLink™ controls support 5 differentchangeover schemes for the economizer. These are:• Outdoor a

Page 11

108CCN WEBORNETWORKOPTIONSREMOTECCN SITETELINKNON CARRIERHVACEQUIPMENTBRIDGE(RECOM-MENDED)CIDROOFTOPUNITCOMFORTID AIRTERMINALCIDCIDAIR DISTRIBUTION-DI

Page 12

109SERVICEService Access —All unit components can be reachedthrough clearly labelled hinged access doors. These doors arenot equipped with tiebacks, s

Page 13

11Table 9 — Fan Performance — 50AJ,AK020,025 UnitsLegend and Notes on page 10.Table 10 — Fan Performance — 50AJ,AK027,030 UnitsLegend and Notes on pag

Page 14

110Totaline® environmentally sound coil cleaner is non-flam-mable, hypoallergenic, nonbacterial, and a USDA acceptedbiodegradable agent that will not

Page 15

111Evaporator Fan Coupling Assembly — If the cou-pling has been removed for other blower assembly componentrepair or replacement, it is critical that

Page 16

11213. Reinstall drive belts. (Refer to Belt Tension Adjustmentsection below.)14. Visually inspect the assembly. If the shafts are overly mis-aligned,

Page 17

113Thermostatic Expansion Valve (TXV) — Each circuithas a TXV. The TXV is nonadjustable and is factory set to main-tain 10 to 13° F superheat leaving

Page 18

114APPENDIX A — LOCAL DISPLAY TABLESMODE — RUN STATUSITEM EXPANSION RANGE UNITS CCN POINT WRITE STATUS PAGE NO.VIEWAUTO VIEW OF RUN STATUS→HVACascii s

Page 19

115APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — RUN STATUS (cont)MODE — SERVICE TESTMODE — TEMPERATURESITEM EXPANSION RANGE UNITS CCN POINT WRITE ST

Page 20 - Table 27 — Motor Limitations

116APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — PRESSURESMODE — SET POINTSMODE — INPUTS*The display text changes depending on the remote switch conf

Page 21

117APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — INPUTS (cont)*The display text changes depending on the remote switch configuration (Configuration→U

Page 22

118APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS CCN POINT DEFAULT PAGE NO.COOLCOOLING CONFIGURATION→Z

Page 23 - General —

119APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS CCN POINT DEFAULT PAGE NO.BPBUILDING PRESS. CONFIG→BP

Page 24

12Table 11 — Fan Performance — 50AJ,AK035 UnitsLegend and Notes on page 13.Table 12 — Fan Performance — 50AJ,AK020,025 UnitsLegend and Notes on page 1

Page 25

120APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — CONFIGURATION (cont)MODE — TIME CLOCKITEM EXPANSION RANGE UNITS CCN POINT DEFAULT PAGE NO.ALLMALERT

Page 26 - CONTROLS OPERATION

121APPENDIX A — LOCAL DISPLAY TABLES (cont)MODE — TIME CLOCK (cont)MODE — OPERATING MODESMODE — ALARMSAPPENDIX B — CCN TABLESAll A series units with C

Page 27

122APPENDIX B — CCN TABLES (cont)STATUS DISPLAY TABLES (cont)TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSCOOL_BCompressor B1 Relay CMPB1Comp

Page 28 - Fig. 4 — Mode Selection

123APPENDIX B — CCN TABLES (cont)STATUS DISPLAY TABLES (cont)TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSHEATINGHVAC Mode…………..: ascii text

Page 29

124APPENDIX B — CCN TABLES (cont)STATUS DISPLAY TABLES (cont)SET POINT TABLECONFIG TABLESTABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSUINPUTS

Page 30

125APPENDIX B — CCN TABLES (cont)CONFIG TABLES (cont)TABLE NAME RANGE UNITS POINT NAME DEFAULTBRODEFSCCN Time/Date Broadcast Off/On CCNBC OffCCN OAT B

Page 31

126APPENDIX B — CCN TABLES (cont)SERVICE-CONFIG TABLESTABLE NAME RANGE UNITS POINT NAME DEFAULTALLMSPT lo alert limit/occ –10-245 dF SPLO 60SPT hi ale

Page 32

127APPENDIX B — CCN TABLES (cont)SERVICE-CONFIG TABLES (cont)TABLE NAME RANGE UNITS POINT NAME DEFAULTECONEconomizer Installed ? Yes/No ECON_ENA YesEc

Page 33

128APPENDIX B — CCN TABLES (cont)SERVICE-CONFIG TABLES (cont)TABLE NAME RANGE UNITS POINT NAME DEFAULTTRIMAir Temp Lvg SF Trim –10 - 10 ^FSAT_TRIM 0RA

Page 34

129APPENDIX B — CCN TABLES (cont)MAINTENANCE DISPLAY TABLESTABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSALARMS01Active Alarm ascii ALARM_01--

Page 35

13Table 13 — Fan Performance — 50AJ,AK050 UnitsTable 14 — Fan Performance — 50AJ,AK060 UnitsLEGEND AND NOTES FOR TABLES 3-26.LEGENDBhp — Brake Horsepo

Page 36

130APPENDIX B — CCN TABLES (cont)MAINTENANCE DISPLAY TABLES (cont)TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSECON_MINEcono Damper Command P

Page 37

131APPENDIX B — CCN TABLES (cont)MAINTENANCE DISPLAY TABLES (cont)TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSENTHALPYOutdoor Air Enthalpy O

Page 38

132APPENDIX B — CCN TABLES (cont)MAINTENANCE DISPLAY TABLES (cont)TABLE DISPLAY NAME RANGE UNITS POINT NAME WRITE STATUSPRESBLDGBuilding Pressure &quo

Page 39

133APPENDIX B — CCN TABLES (cont)MAINTENANCE DISPLAY TABLES (cont)TIME SCHEDULE CONFIG TABLEAllowable Entries: Day not selected = 0 Day selected = 1TA

Page 40

134APPENDIX C — VFD INFORMATIONOn variable air volume units with optional VFD, the supplyfan speed is controlled by a 3-phase VFD. The VFD is locatedi

Page 41

135Table B — VFD ConfigurationsVFD Operation — The VFD keypad is shown in Fig. B.The function of SOFT KEYS 1 and 2 change depending onwhat is displaye

Page 42 - are used as

136START UP WITH ASSISTANT — Initial start-up has beenperformed at the factory. To start up the VFD with the Start-UpAssistant or reset the VFD with t

Page 43 - L.H.OF/2

137START-UP ASSISTANT MODE — To use the Start-UpAssistant, perform the following procedure:1. Select MENU (SOFT KEY 2). The Main menu will bedisplayed

Page 44

138CLOCK SET MODE — The clock set mode is used forsetting the date and time for the internal clock of the VFD. Inorder to use the timer functions of t

Page 45 - Configuration

139Table C — Fault CodesFAULTCODEFAULT NAMEIN PANELDESCRIPTION AND RECOMMENDED CORRECTIVE ACTION1 OVERCURRENTOutput current is excessive. Check for ex

Page 46

14Table 15 — Fan Performance — 48AW,AY020,025 UnitsLegend and Notes on page 16.Table 16 — Fan Performance — 48AW,AY027,030 UnitsLegend and Notes on pa

Page 47

140To reset a fault indicated by a flashing red LED, turn off thepower for 5 minutes. To reset a fault indicated by a red LED(not flashing), press RES

Page 48

141If diagnostics troubleshooting has determined that thedrive is defective during the warranty period, contactABB Automation Inc., at 1-800-435-7365,

Page 49

1426. Install the fan in reverse order, noting the following: thefan airflow is up (refer to arrow on fan); the fan wireharness is toward the front; t

Page 50

143Else If: A compressor is diagnosed as being “Stuck On”{HVAC mode: ("Comp. Stuck On ")Else The control is free to select the normal heatin

Page 51

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 52

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 53

CL-2--------------------------------------------------------------------------------------------------------------------------------------------------

Page 54

CL-3ITEM EXPANSION RANGE DEFAULT ENTRYBPBUILDING PRESS. CONFIG→BP.CFBuilding Press. Config 0-2 0→BP.MTPower Exhaust Motors 1-2 1→BP.SBuilding Pressure

Page 55

CL-4--------------------------------------------------------------------------------------------------------------------------------------------------

Page 56

CL-5UNIT START-UP CHECKLISTMODEL NO.: _________________________________ SERIAL NO.: ______________________________________SOFTWARE VERSION ___________

Page 57 - VENTILATION FOR SOURCES

15Table 17 — Fan Performance — 48AW,AY035 Units)Legend and Notes on page 16.Table 18 — Fan Performance — 48AW,AY040 UnitsLegend and Notes on page 16.A

Page 58

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Page 59

16Table 19 — Fan Performance — 48AW,AY050 UnitsTable 20 — Fan Performance — 48AW,AY060 UnitsLEGEND AND NOTES FOR TABLES 3-26.LEGENDBhp — Brake Horsepo

Page 60

17Table 21 — Fan Performance — 50AW,AY020,025 UnitsLegend and Notes on page 16.Table 22 — Fan Performance — 50AW,AY027,030 UnitsLegend and Notes on pa

Page 61

18Table 23 — Fan Performance — 50AW,AY035 UnitsLegend and Notes on page 19.Table 24 — Fan Performance — 50AW,AY040 UnitsLegend and Notes on page 19.AI

Page 62

19Table 25 — Fan Performance — 50AW,AY050 UnitsTable 26 — Fan Performance — 50AW,AY060 UnitsLEGEND AND NOTES FOR TABLES 3-26.LEGENDBhp — Brake Horsepo

Page 63

2CONTENTS (cont)PageIndoor Air Quality Control ...56•OPERATION• SETTING UP THE SYSTEM• PRE-OCCUPANCY PURGETemperature Compensated

Page 64

20Table 27 — Motor LimitationsLEGENDNOTES:1. Extensive motor and electrical testing on the Carrier units has ensured thatthe full horsepower range of

Page 65

21CONTROLS QUICK STARTThe following section will provide a quick user guide to set-ting up and configuring the A series units with ComfortLink™control

Page 66

22Multi-Stage Constant Volume Units withMechanical Thermostat —To configure the unit, per-form the following:1. The unit is shipped with the unit cont

Page 67

233. Use the UP or DOWN keys to highlight CLOCK VISI-BILITY and press SEL (SOFT KEY 2). This parameteris used to display or hide the clock on the scre

Page 68

24Table 29 — Service TestIndependent Outputs — The Independent sub-menuitems can be turned on and off regardless of the other categorystates. For exam

Page 69

25VFD Control — On VFD equipped supply fans, supplyduct static pressure control may be left under unit control or beexternally controlled. To control

Page 70 - IDM — Induced-Draft Motor

26IQ.A.C=2(IAQ Analog Input Used to Override) — UnderConfiguration→IAQ→AQ.SP, set IQ.O.P (IAQ EconomizerOverride Position). The IQ.O.P configuration i

Page 71

273. Factory shut down (internal factory control level —SHUTDOWN).(“Factory Shut Down”)4. Unit Stop (software application level variable that acts asa

Page 72

28System Mode =OFF?Inputs -> FIRE ->FSD in alarm?HVAC Mode = OFF(Fire Shutdown)HVAC Mode = OFF(Disabled)Unit not in factorytest AND fire-smokeco

Page 73

29Unit Configuration Submenu — The UNIT sub-menu under the Configuration mode of the local displaycontains general unit configuration items. This sect

Page 74

3Table 1 — A Series Product LineLEGENDThe A series units provide ventilation, cooling, and heating(when equipped) in variable air volume (VAV), variab

Page 75

30Table 31 — Unit ConfigurationDischarge Pressure Transducers (DP.XR) — This configurationconfigures the unit for use with discharge pressure transduc

Page 76

31There are either three or four compressors divided amongtwo refrigeration circuits in the unit. Circuit A always containstwo compressors (A1,A2). Ci

Page 77

32Table 33 — SetpointsTable 34 — Supply Air Reset ConfigurationTable 35 — Cooling ConfigurationCapacity Threshold Adjust (Z.GN) — This configuration i

Page 78

33Reverse Rotation Verified? (REV.R) — If this configurationis set to NO, then after a power up, in the normal run mode, thecontrol will check the suc

Page 79

34Supply Air Set Point Control and the Staging of Compressors— Once the control has determined that a cooling mode is ineffect, the cooling control po

Page 80

35C.TYP=3and4(Thermostat Cool Mode Selection) —When a thermostat type is selected, the decision making pro-cess involved in determining the mode is st

Page 81

36EDT Low Override — There is an override if EDT drops toolow based on an alert limit that will lock out cooling. If thesupply air/evaporator discharg

Page 82 - Failure)

37Table 41 — Staging Sequence Without Hot Gas Bypass —48/50AK,AY030-060 and Multi-Stage 48/50AJ,AW030-060Table 42 — Staging Sequence With Hot Gas Bypa

Page 83

38Table 44 — Run Status Cool DisplayNext Stage EDT Increase (SUB.R) — This variable repre-sents (if subtracting a stage of cooling) how much the tempe

Page 84

39The main elements to be calculated and used in the calcula-tion of SumZ are:1) the rise per percent capacity (R.PCT)2) the amount of expected rise f

Page 85 - Factory-Installed Components

4Accessory Navigator™ Display — The accessoryhand-held Navigator display can be used with the 48/50Aunits. See Fig. 2. The Navigator display operates

Page 86

40Table 45 — Demand Limit ConfigurationTwo-Switch Demand Limiting (DM.L.S =1) — This type ofdemand limiting utilizes two discrete inputs:Demand Limit

Page 87

41Head Pressure Control Operation— The following logic de-scribes the head pressure control routine when any compressorhas been commanded on.When the

Page 88 - NAVIGATOR

42Heating Control Type (HT.CF) — The heating control typesavailable are selected/configured with this variable.0=NoHeat1 = Electric Heat2=2StageGasHea

Page 89

43Table 48 — Heat/Cool Set Point OffsetsDemand Level Low Heat on Offset (L.H.ON) —Thisistheheating set point offset below the heating set point at whi

Page 90

44HT.CF=3(Staged Gas Heating Control) — As an option,the units with gas heat can be equipped with staged gasheat controls that will provide from 5 to

Page 91 - PREVIOUS

45Staged Gas Heat Staging— Different unit sizes will controlheat stages differently based on the amount of heating capacityincluded. These staging pat

Page 92

46Table 53 — Staged Gas Heat Control Steps (Configuration→Heat→SG.CT→HT.ST= 2)Table 54 — Staged Gas Heat Control Steps (Configuration→Heat→SG.CT→HT.ST

Page 93

47Table 56 — IGC LED IndicatorsNOTES:1. There is a 3 second pause between error code displays.2. If more than one error code exists, all applicable er

Page 94

48Table 57 — Static Pressure Control Configuration*Some defaults are model number dependent.Static Pressure Configuration (SP.CF) — This variable isus

Page 95

49Static Pressure Reset Sensor (SP.RS) — If the outdoor airquality sensor is not configured (Configuration→IAQ→AQ.CF→OQ.A.C=0), then it is possible to

Page 96

5CCN Tables and Display — In addition to the unit-mounted Scrolling Marquee display, the user can also accessthe same information through the CCN tabl

Page 97

50Fan Status MonitoringGENERAL — The A Series ComfortLink™ controls offer thecapability to detect a failed supply fan through either a ductstatic pres

Page 98

51Table 61 — Economizer Configuration TableEconomizer Trim for Sum Z? (E.TRM) — Sum Z is theadaptive cooling control algorithm used for multiple stage

Page 99

52Outdoor Dewpoint Limit Check— If an outdoor relativehumidity sensor is installed, the control is able to calculate theoutdoor air dewpoint temperatu

Page 100

53ECONOMIZER DIAGNOSTIC HELP — Because there areso many conditions which might disable the economizer frombeing able to provide free cooling, the cont

Page 101

54Table 62 — Economizer Run Status TableBuilding Pressure Control — This control sequenceprovides control of the building pressure through the modulat

Page 102 - CEPL130351-01

55Table 63 — Building Pressure Configuration*Some configurations are machine dependent.Table 64 — Power Exhaust Staging (BP.CF=1)Table 65 — Power Exha

Page 103

56Smoke Control Modes — There are four smoke con-trol modes that can be used to control smoke within areas ser-viced by the unit: Pressurization mode,

Page 104

57The logic that is used to control the dampers in response toIAQ conditions is shown in Fig. 10. The ComfortLink controlwill begin to open the damper

Page 105 - UNIT CONTROL BOX

58Table 66 — Indoor Air Quality ConfigurationIAQ Analog Fan Config (Configuration→IAQ→AQ.CF→IQ.A.F) — This configuration is used to configure the cont

Page 106

59Diff. Air Quality Hi Limit (Configuration→IAQ→ AQ.SP→DAQ.H) — This is the differential CO2levelatwhichIAQcontrol of the dampers will be at maximum a

Page 107 - ComfortLink

6Table 2 — Scrolling Marquee Menu Display StructureRUNSTATUSSERVICETESTTEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATIONTIMECLOCKOPERATING

Page 108 - SOFTWARE

60Table 67 — CCN ConfigurationCCN Bus Number (CCNB) — This configuration is the CCNbus the rooftop is assigned.CCN Baud Rate (BAUD) — This configurati

Page 109 - Service Access —

61Table 68 — CONFIGURATION — ALLM SubmenuEDT Low Alert Limit/Occ (SA.L.O) — If the space tempera-ture is below the configurable occupied evaporator di

Page 110 - Lubrication

62Table 69 — CONFIGURATION — TRIM SubmenuOutdoor Air Temperature Sensor Trim (OAT.T) —This vari-able is used to adjust the outdoor air temperature sen

Page 111

63Table 70 — Switch Logic ConfigurationTable 71 — CONFIGURATION — DISP SubmenuRemote Control Switch Input — The remote switchinput is located on the E

Page 112

64Table 73 — Remote Switch Logic ConfigurationSpace Temperature Offset — Space Temperature Off-set corresponds to a slider on a T56 sensor that allows

Page 113 - Gas Valve Adjustment

65Table 74—TIMECLOCKMenuHOLIDAYINPERIOD(PER.X→DAYS→HOL)—Thisvari-able is used to include or remove a Holiday from the schedule.Each period is assigned

Page 114 - MODE — RUN STATUS

66TROUBLESHOOTINGThe Scrolling Marquee display shows the actual operatingconditions of the unit while it is running. If there are alarms orthere have

Page 115 - MODE — TEMPERATURES

67Table 75 — Cooling Service AnalysisLEGENDPROBLEM SOLUTIONCOMPRESSOR DOES NOT RUNActive AlarmCheck active alarms using local display.Contactor Open1.

Page 116 - MODE — INPUTS

68Table 75 — Cooling Service Analysis (cont)LEGENDPROBLEM SOLUTIONCOMPRESSOR RUNNING BUT COOLING INSUFFICIENTSuction Pressure Low1. Refrigerant charge

Page 117 - MODE — CONFIGURATION

69Table 76—GasHeatingServiceAnalysisTable 77 — Electric Heat Service AnalysisPROBLEM CAUSE REMEDYBurners Will Not Ignite. Active alarm. Check active a

Page 118 - MODE — CONFIGURATION (cont)

7START-UPUnit Preparation —Check that unit has been installed inaccordance with the installation instructions and applicablecodes.Unit Setup — Make su

Page 119

70Fig. 12 — IGC Service Analysis LogicLEGENDNOTE: Thermostat Fan Switch in the“AUTO” position.IDM — Induced-Draft MotorIGC — Integrated Gas Unit Contr

Page 120 - MODE — TIME CLOCK

71Table 78 — 5K Thermistor Temperature vs. Resistance (SCT Sensors) (English)TEMP(F)VOLTAGEDROP(V)RESISTANCE(Ohms)–25 3.699 98,010–24 3.689 94,707–23

Page 121 - APPENDIX B — CCN TABLES

72Table 79 — 5K Thermistor Temperature vs. Resistance (SCT Sensors) (SI)TEMP(C)VOLTAGEDROP(V)RESISTANCE(Ohms)–32 3.705 100,260–31 3.687 94,165–30 3.66

Page 122 - STATUS DISPLAY TABLES (cont)

73Table 80 — 10K Thermistor vs. Resistance (T55, T56, OAT, RAT, EDT, LAT Sensors) (English)TEMP(F)VOLTAGEDROP (V)RESISTANCE(Ohms)–25 4.758 196,453–24

Page 123

74Table 81 — 10K Thermistor vs. Resistance (T55, T56, OAT, RAT, EDT, LAT Sensors) (SI)Table 82 — Suction Pressure Transducer Pressure (PSIG) vs. Volta

Page 124 - CONFIG TABLES

75Forcing Inputs and Outputs — Many variables maybe forced both from the CCN and directly at the local display.This can be useful during diagnostic te

Page 125 - CONFIG TABLES (cont)

76Cap Threshold Adding (Z.PLU) — This parameter is used inthe calculation of SMZ and is calculated as follows:Z.PLU = Configuration→COOL→Z.GN * (10 +

Page 126 - SERVICE-CONFIG TABLES

77Table 85 — Cooling Information Display TableTable 86 — Mode Trip Helper Display TableTable 87 — CCN/Linkage Display TableTable 88 — Compressor Run H

Page 127 - SERVICE-CONFIG TABLES (cont)

78Table 90 — Time Guard Display TableTable 91 — Software Version Numbers Display TableAlarms and Alerts — There are a variety of differentalerts and a

Page 128

79Table 92 — Alert and Alarm CodesLEGENDALARM ORALERTNUMBERDESCRIPTION ACTION TAKEN BY CONTROLRESETMETHODPROBABLE CAUSEA051A051 Circuit A, Compressor

Page 129 - MAINTENANCE DISPLAY TABLES

8Table 3 — Fan Performance — 48AJ,AK020,025 UnitsLegend and Notes on page 10.Table 4 — Fan Performance — 48AJ,AK027,030 UnitsLegend and Notes on page

Page 130

80Table 92 — Alert and Alarm Codes (cont)LEGENDDIAGNOSTIC ALARM CODES AND POSSIBLECAUSESAlert Codes 51, 52, 55 and 56 (Compressor Safety)—Alertcodes 5

Page 131

81• Internal compressor temperature sensor trip. The largeManeurop compressors (blue) used on the 040 B1, B2, 050,and 060 units have an internal tempe

Page 132

82sensor is located in the economizer hood and is used for controlof the economizer. The sensor is a loop powered 4 to 20 mAsensor. This alert resets

Page 133 - TIME SCHEDULE CONFIG TABLE

83Alert code 178 (4-20 mA Static Pressure Reset Failure)—If this transducer fails (if the signal reads less than 2 mA or isabove 22 mA), and the unit

Page 134 - APPENDIX C — VFD INFORMATION

84Alarm Code 404 (Fire Shutdown)— This alarm occurs whenthe fire shutdown input is active (either open or closed depend-ing upon its configuration). I

Page 135

85Alert Code 423 (Y and W Simultaneously)— This alert oc-curs in Thermostat Mode when Y1 or Y2 is energized simulta-neously with W1 or W2. Verify ther

Page 136

86Fig. 13 — Typical Main Control Box Wiring Schematic

Page 137

87TONEXTPAGEFig. 14 — Auxiliary Control Box Wiring Schematic

Page 138

88LEN PORT FORUSE WITHNAVIGATORFig. 14 — Auxiliary Control Box Wiring Schematic (cont)

Page 139 - Table C — Fault Codes

89Fig. 15 — Typical 2 Stage Gas Heat Wiring Schematic (Size 060 Unit Shown)

Page 140

9Table 5 — Fan Performance — 48AJ,AK035 UnitsLegend and Notes on page 10.Table 6 — Fan Performance — 48AJ,AK040 UnitsLegend and Notes on page 10.AIRFL

Page 141

90TONEXTPAGEFig. 16 — Typical Staged Gas Heat Wiring Schematic (Size 060 Unit Shown)

Page 142

91FROMPREVIOUSPAGEFig. 16 — Typical Staged Gas Heat Wiring Schematic (Size 060 Unit Shown) (cont)

Page 143

92Fig. 17 — Typical Electric Heat Control Schematic — 50AJ,AK,AW,AY (Size 060 Shown)

Page 144 - Tab 1a 1b

93TONEXTPAGEFig. 18 — Typical Power Schematic (Size 060 Unit Shown)

Page 145 - 1 - 10 5

94FROMPREVIOUSPAGEFig. 18 — Typical Power Schematic (Size 060 Unit Shown) (cont)

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95Fig. 19 — Controls Option Wiring Schematic

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96Fig. 20 — Small Chassis Component Location (Size 020-035 Units)

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97Fig. 21 — Large Chassis Component Locations (Size 040-060 Units)

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98LEGEND AND NOTES FOR FIG. 13-21LEGENDNOTES:1. Factory wiring is in accordance with the National ElectricalCodes. Any field modifications or addition

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99Table 93 — Main Control Board (MBB) Inputs and OutputsPOINTNAMEPOINT DESCRIPTIONI/O POINTNAMEPLUG AND PINREFERENCESIGNAL PIN(S) PORT STATEINPUTSGASF

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