3
The drawings in this document are for illustrative purposes only and is not part of any offer for sale or contract.
Contents
1 - INTRODUCTION ....................................................................................................................................................................... 4
1.1 - Installation safety considerations ............................................................................................................................................... .4
1.2 - Equipment and components under pressure .............................................................................................................................. .4
1.3 - Maintenance safety considerations ............................................................................................................................................ .5
1.4 - Repair safety considerations ...................................................................................................................................................... .5
2 - PRELIMINARY CHECKS ........................................................................................................................................................
7
2.1 - Check equipment received ..........................................................................................................................................................7
2.2 - Moving and siting the unit ......................................................................................................................................................... .7
3 - DIMENSIONS/CLEARANCES .................................................................................................................................................
9
4 - PHYSICAL DATA .....................................................................................................................................................................
11
5 - ELECTRICAL DATA ...............................................................................................................................................................
11
6 - APPLICATION DATA ..............................................................................................................................................................
13
6.1 - Unit operating range ................................................................................................................................................................ .13
6.2 - Evaporator water ow rates ..................................................................................................................................................... .13
6.3 - Minimum water ow rate ........................................................................................................................................................ .13
6.4 - Maximum evaporator water ow rate ...................................................................................................................................... .13
6.5 - Water loop volume ................................................................................................................................................................... .13
6.6 - Unit operating range at full and part load ................................................................................................................................ .14
6.7 - Pressure drop in the plate heat exchangers .............................................................................................................................. .14
7 - ELECTRICAL CONNECTION ..............................................................................................................................................
15
7.1 - Control box .............................................................................................................................................................................. .15
7.2 - Power supply ........................................................................................................................................................................... .16
7.3 - Voltage phase imbalance (%) ....................................................................................................................................................16
8 - RECOMMENDED WIRE SECTIONS ...................................................................................................................................
17
8.1 - Field control wiring ................................................................................................................................................................. .17
9 - WATER CONNECTIONS ........................................................................................................................................................
18
9.1 - Operating precautions and recommendations .......................................................................................................................... .18
9.2 - Hydronic connections .............................................................................................................................................................. .18
9.3 - Frost protection ........................................................................................................................................................................ .19
10 - NOMINAL SYSTEM WATER FLOW CONTROL .............................................................................................................
21
10.1 - Water ow control procedure ................................................................................................................................................ .21
10.2 - Pump pressure/ow rate curves ............................................................................................................................................. .23
10.3 - Available static system pressure ............................................................................................................................................ .23
11 - START-UP ................................................................................................................................................................................ 24
11.1 - Preliminary checks ................................................................................................................................................................ .24
11.2 - Actual start-up ........................................................................................................................................................................ .24
11.3 - Operation of two units in master/slave mode ........................................................................................................................ .24
12 - MAINTENANCE .....................................................................................................................................................................
25
12.1 - General maintenance of the refrigerant circuit ...................................................................................................................... .25
12.2 - Refrigerant charge ................................................................................................................................................................. .25
12.3 - Electrical maintenance ............................................................................................................................................................26
12.4 - Condenser coil ....................................................................................................................................................................... .27
13 - AQUASNAP MAINTENANCE PROGRAMME ..................................................................................................................
28
13.1 - Maintenance schedule ............................................................................................................................................................ .28
13.2 - Description of the maintenance operations ............................................................................................................................28
14 - START-UP CHECKLIST FOR 30RA LIQUID CHILLERS (USE FOR JOB FILE) ......................................................
30
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