Carrier 58MCB User Manual

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58MCB
4 --- W a y M u l t i p o i s e F i x e d --- C a p a c i t y
Co ndensing Gas Furnace
Service and Maintenance Instructions
For Sizes 040-- 120, Series 110 & 120
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
GENERAL 2.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 2...
CARE AND MAINTENANCE 3.........................
Cleaning and/or Replacing Air Filter 3....................
Blower Motor and Wheel Maintenance 4..................
Cleaning Burners 6...................................
Cleaning Heat Exchangers 7............................
Primary Heat Exchangers 6............................
Secondary Heat Exchangers 7..........................
Flushing Collector Box and Drainage System 8.............
Servicing Hot Surface Igniter 10.........................
Electrical Controls and Wiring 11........................
Checking Heat Tape Operation (If Applicable) 11...........
Winterizing 13......................................
WIRING DIAGRAM 13................................
TROUBLESHOOTING 13..............................
Status Codes 13.....................................
Component Tests 14..................................
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, personal injury, death, or property
damage.
-- Before servicing, disconnect all electrical power to furnace.
--When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
-- Verify proper operation after servicing.
!
WARNING
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety--alert symbol .
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow this warning could result in possible
damage to this equipment, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could property damage,
personal injury, or death.
Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
!
WARNING
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Summary of Contents

Page 1 - SAFETY CONSIDERATIONS

158MCB4 --- W a y M u l t i p o i s e F i x e d --- C a p a c i t yCo ndensing Gas FurnaceService and Maintenance InstructionsFor Sizes 040-- 120, Ser

Page 2 - PRECAUTIONS

1016. Replace main furnace door.Step 6 — Servicing Hot Surface IgniterThe igniter does NOT require annual inspection. Check igniterresistance before r

Page 3 - CARE AND MAINTENANCE

112-5/32˝(55 mm)A04181Fig. 14 -- IgniterELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Igniter wires mu

Page 4

12115-V FIELD-SUPPLIEDDISCONNECTAUXILIARYJ-BOX24-VTERMINALBLOCKTHREE-WIREHEATING-ONLYFIVE WIRENOTE 1NOTE 2FIELD-SUPPLIEDDISCONNECTCONDENSINGUNITTWOWIR

Page 5

13UNIT AND PROPERTY DAMAGEFailure to follow this caution may result in furnacecomponent failures or water property damage.Operating a unit without a f

Page 6 - Step3—CleaningBurners

14A99118Fig. 18 -- Inducer Housing Drain TubeComponent TestNOTE: The furnace control component test allows allcomponents to run for a short time; exce

Page 7 - Primary Heat Exchangers

15SERVICETo initiate the component test sequence, shut OFF the room thermostat or disconnectthe "R" thermostat lead. Briefly short the TEST/

Page 8 - Secondary Heat Exchangers

16PCBTRANFRSNOTE #11LSPRS(WHEN USED)LGPSFUSED OR CIRCUIT BREAKERDISCONNECT SWITCH (WHEN REQ’D)NOTE #2JBL1L1BLWRTO 115VAC FIELD DISCONNECTNOTE #2EQUIP

Page 9 - TUBE ROUTING

17Is LED status light on?Is LED status light blinking rapidly without apause?Is LED status light blinking ON/OFF slowlywith a combination of short and

Page 10 - MANIFOLD

1811NO PREVIOUS CODE – Stored codesare erased after 72 hours. On RED LEDboards stored status codes can also beerased whenever power (115V or 24V)is i

Page 11 - (If Applicable)

19SERVICE TRAININGPackaged Service Training programs are an excellent way to increase yourknowledge of the equipment discussed in this manual, includi

Page 12 - Fig. 16 -- Control Center

2A05078Fig. 1 -- Furnace in Upflow OrientationamaREGISTEREDISO 9001:2000CERTIFIEDInstalling and servicing heating equipment can be hazardous due togas

Page 13 - TROUBLESHOOTING

20Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/09Manufacturer reserves the right to c

Page 14 - Component Test

3person’s hand during grounding will be satisfactorily dis-charged.3. After touching the chassis, you may proceed to service thecontrol or connecting

Page 15 - COMPONENT TEST

4Table 1 – Furnace Air Filter TableFURNACE CASING WIDTHIN (MM)FILTER QUANTITY AND SIZE *FILTER TYPE*SIDE RETURN*IN (MM)BOTTOM RETURN*IN (MM)17---1/2 (

Page 16 - Fig. 21 -- Wiring Diagram

51. Turn off electrical supply to furnace.2. Remove main furnace door and blower access panel.3. Disconnect wiresAll factory wires can be left connect

Page 17 - TROUBLESHOOTING GUIDE

6MANIFOLDMOUNTINGSCREWSMANIFOLDGAS VALVEREGULATORFITTINGGASCONTROLVALVECELLPANELGASKETA02312Fig. 6 -- Burner Box AssemblyStep3—CleaningBurnersThe foll

Page 18

7FIRE, EXPLOSION, UNIT DAMAGE HAZARDFailure to follow this warning could result in personalinjury, death, or property damage.Gas valve switch MUST be

Page 19 - SERVICE TRAINING

8PAMRTVA93087Fig. 9 -- Combustion--Air Intake HousingGasket Repair13. Refer to furnace wiring diagram and reconnect wires toflame rollout switch, gas

Page 20 - Catalog No: 58MCB---4SM

9Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below.Tube location when used i

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