Carrier 38AQ Specifications Page 19

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8. Backseat (open) compressor vapor and discharge valves.
Now close valves one turn to _dlowrefiigerant pressure to
reach test gages.
Preliminary Charge
The 38ARQ008 and 38ARQ012 units contain a 9 lb
(4.1 kg) charge of refrigerant. Add remainder of prelimi-
nary charge and allow pressure to equalize before starting
compressoc Failure to do so WILL cause the compressor
to oveltleat in a few minutes, possibly causing permanent
compressor &_mage. The amount of refrigerant added
must be at least 80% of the operating charge listed in
the Physical Data table (Tables 1A-1D).
Before starting the unit, charge liquid refrigerant into the
high side of the system through the liquid service valve. Allow
high and low side pressures to equalize before stm-ting com-
pressol: If pressures do not equalize readily, charge vapor on
low side of system to assure charge in the evapomtol: Refer to
GTAC II, Module 5, Charging, Recovery. Recycling, and Rec-
lamation for liquid charging procedures.
Liquid Line Solenoid -- To minimize refrigerant migra-
tion to the compressor during the heat pump OFF cycle, the
38AQ,ARQ unit must have a bi-flow liquid line solenoid v;dve
(field supplied). The valve opens when the compressor is ener-
gized, and closes when the compressor is deenergized. This
reduces compressor flooded st_u-ts,thus significantly increasing
compressor life.
Accumulator -- qn_e unit accumulator controls the rate of
liquid ret]igemnt to the compressor during heat pump operation.
The 38AQS accumulator features a unique method for
returning oil to the compressor The oil return mechanism is
external to the accumulatol: The mixture of oil and refrigerant
is metered to the compressor by a brass orifice which is remov-
able and cleanable. The oil return mechanism also contains a
solenoid valve that opens when the compressor is ON and
closes when the compressor is OFF. This keeps the liquid
refrigerant stored in the accumulator from di'aining to the
compressor during the heat pump OFF cycle, which further
protects the compressor against flooded starts.
START-UP
Compressor crankcase heater must be on for 24 hom:s
before st_ul-up. After the heater has been on for 24 hours,
the unit can be started.
Prior to starting compressol: a preliminary ch_uge of refrig-
erant must be added to avoid possible compressor dmnage.
Compressor Rotation (38AQ,ARQ Units) -- On
3-phase units with scroll compressors, it is important to be cer-
tain compressor is rotating in the proper direction. To determine
whether or not compressor is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressol:
3. The vapor pressure should &up and the discharge pres-
sure should rise, as is normal on any start-up.
If the vapor pressure does not drop and the discharge
pressure does not rise to normal levels:
1. Note that the condenser fan is probably also rotating in
the wrong direction.
2. Turn off power to the unit, tag disconnect.
3. Reverse any two of the unit power leads.
4. Reapply power to the compressol: verily correct pressures.
The vapor and dischtuge pressure levels should now move
to their norln¢fl start-up levels.
Compressor Overload -- This overload interrupts
power to the compressor when either the current or internal
motor winding temperature becomes excessive, and automati-
cally resets when the intern;d temperature drops to a safe level.
This overload usually resets within 60 minutes (or longer). If
the intermfl overload is suspected of being open, disconnect the
electrical power to the unit and check the circuit through the
overload with an ohmmeter or continuity testel:
Advanced Scroll Temperature Protection
(ASTP) -- Advanced Scroll Temperature Protection
(ASTP) is a form of internal discharge temperature protection
that unloads the scroll compressor when the internal tempera-
ture reaches approximately 300 IF.At this temperatme, an inter-
nal bi-metal disk valve opens and causes the scroll elements to
sepm'ate, which stops compression. Suction and discharge pres-
sures balance while the motor continues to run. The longer the
compressor runs unloaded, the longer it must cool befole the
bi-metal disk resets. See Fig. 17.
To manually reset ASTP. the complessor should be stopped
and allowed to cool. If the compressor is not stopped, the motor
will mn until the motor protector trips, which occurs up to
90 minutes latel: Advanced Scroll Temperatme Protection will
reset automatically before the motor protector resets, which
may take up to 2 hours. A label located above the terlninal box
identities Copeland Scroll compressor models (ZR94, 108 and
125) that contain this technology. See Fig. 18.
J
J
J
jJ
jJ
J
J
0 10 20 30 40 50 60 70 80 90
Compressor Unloaded Run Time (Minutes)
*Times are approximate. Various factors, including high humidity,
high ambient temperature, and the presence of a sound blanket
will increase cool-down times.
Fig. 17- Recommended Minimum Cool-Down
Time After Compressor is Stopped*
Fig. 18 -- Advanced Scroll Temperature
Protection Label
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