Carrier 58MTB User Manual

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1
58MTB
D e l u x e 4 --- W a y
Multipoise Fixed---Capacity
Co ndensing Gas Furnac e
Service and Maintenance Instructions
For Sizes 060-- 120, Series 100
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 2.........................
GENERAL 2.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 2...
CARE AND MAINTENANCE 3.........................
Cleaning and/or Replacing Air Filter 3....................
Blower Motor and Wheel Maintenance 4..................
Cleaning Burners 6...................................
Cleaning Heat Exchangers 7............................
Primary Heat Exchangers 7............................
Secondary Heat Exchangers 8..........................
Flushing Collector Box and Drainage System 8.............
Servicing Hot Surface Igniter 10.........................
Electrical Controls and Wiring 11........................
Checking Heat T a pe Operation (If Applicable) 11...........
Winterizing 11......................................
WIRING DIAGRAM 13................................
TROUBLESHOOTING 13..............................
Status Codes 13.....................................
Component Tests 14..................................
ama
REGISTERED
ISO 9001:2000
CERTIFIED
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, personal injury, death, or property
damage.
-- Before servicing, disconnect all electrical power to furnace.
--When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
-- Verify proper operation after servicing.
!
WARNING
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
HAZARD
Failure to follow this warning could result in possible
damage to this equipment, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could property damage,
personal injury, or death.
Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
!
WARNING
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Summary of Contents

Page 1 - TABLE OF CONTENTS

158MTBD e l u x e 4 --- W a yMultipoise Fixed---CapacityCo ndensing Gas Furnac eService and Maintenance InstructionsFor Sizes 060-- 120, Series 100NOT

Page 2 - PRECAUTIONS

10RTVPAMA93081Fig. 12 -- Gasket on Collector BoxStep 6 — Servicing Hot Surface IgniterThe igniter does NOT require annual inspection. Check igniterres

Page 3 - CARE AND MAINTENANCE

112-5/32˝(55 mm)A04181Fig. 14 -- IgniterStep 7 — Electrical Controls and WiringELECTRICAL SHOCK HAZARDFailure to follow this warning could result in p

Page 4

12115-V FUSEDDISCONNECTSWITCH(WHEN REQUIRED) JUNCTIONBOX CONTROLBOX24-VTERMINALBLOCK TWO-WIREHEATING-ONLY FIVEWIRE 1-STAGE THERMOSTAT TERMINA

Page 5

13LHTOFFDLYONOFFW2BLW24-V-THERMOSTAT TERMINALSSETUP SWITCHESLOW-HEAT ONLY ANDBLOWER OFF-DELAYTWINNING AND/ORCOMPONENT TESTTERMINALACRDJ - AIR CO

Page 6 - Step3—CleaningBurners

14A99118Fig. 19 -- Inducer Housing Drain Tube CapA99119Fig. 20 -- Funnel in Drain Tube and AntifreezeRunning Through TrapRecord the code and repeat th

Page 7 - Heat Exchangers

15SERVICETo initiate the component test sequence, shut OFF the room thermostat or disconnect the "R" thermostat lead. Briefly short the TEST

Page 8 - Gasket Repair

16GVHIMGRN/YELCNOTE #3BRNBLUBRNGRN/YELREDREDFRSLSNOTE #11ORNYELHSIL1NOTE #2GNDNEUTRALFU2FUSE OR CIRCUITBREAKER & DISCONNECTSWITCH (WHEN REQ’D)BLKI

Page 9 - Burner Flame

17Is LED status light on?Is LED status light blinking rapidlywithout a pause?Is LED status light blinking ON/OFF slowlywith a combination of short and

Page 10

1811 NO PREVIOUS CODE – Stored codesare erased after 72 hours. On RED LEDboards stored status codes can also beerased whenever power (115V or 24V)is

Page 11 - Step 9 — Winterizing

2SAFETY CONSIDERATIONSRecognize safety information. This is the safety--alert symbol .When you see this symbol on the furnace and in instructions orma

Page 12 - Field Wiring

31. Disconnect all power to the furnace. DO NOT TOUCHTHE CONTROL OR ANY WIRE CONNECTED TO THECONTROL PRIOR TO DISCHARGING YOUR BODY’SELECTROSTATIC CHA

Page 13 - Status Codes

4Ta ble 1 – Furnace Air Filter TableFURNACE CASING WIDTHIN (MM)FILTER QUANTITY AND SIZE *FILTER TYPE*SIDE RETURN*IN (MM)BOTTOM RETURN*IN (MM)17---1/2

Page 14 - Component Test

5FILTERRETAINERFILTERIN FURNACEWASHABLE FILTER ORDISPOSABLE MEDIAFILTER IN FILTER CABINETA08589Fig. 4 -- Filter Installed for Side InletCOLLECTOR BOXT

Page 15 - COMPONENT TEST

6Ta ble 3 – Speed SelectionCOLOR SPEEDFACTORYATTACHED TOWhite Common ComBlack High CoolYellow Medium High SpareOrange{ Medium H i g h --- G a s H e a

Page 16 - Fig. 22 -- Wiring Diagram

716. Reconnect wires to gas valve and igniter. Refer to furnacewiring diagram for proper wire location.17. Reinstall burner box pressure tube to gas v

Page 17

813. Refer to furnace wiring diagram and reconnect wires toflame rollout switch, gas valve, igniter, and flame sensor.14. Reconnect pressure switch tu

Page 18 - Catalog No: 58MTB---2SM

9Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below.Tube location when used i

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