Carrier 30GTR Specifications Page 27

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Head Pressure Control
COMFORTLINK™ UNITS (With EXV) The Main Base
Board (MBB) controls the condenser fans to maintain the
lowest condensing temperature possible, and thus the high-
est unit efficiency. The fans are controlled by the saturated
condensing temperature set from the factory. The fans can
also be controlled by a combination of the saturated con-
densing temperature, EXV position and compressor super-
heat. Fan control is a configurable decision and is determined
by the Head Pressure Control Method (HPCM) setting in the
Configuration Mode under the OPT1 sub-mode. For EXV
control (HPCM = 2), when the position of the EXV is fully
open, T3 and T4 are less than 78 F (25.6 C), and superheat
is greater than 40 F (22.2 C), fan stages will be removed.
When the valve is less than 40% open, or T3 and T4 are
greater than 113 F (45 C), fan stages will be added. At each
change of the fan stage, the system will wait one minute to
allow the head pressure to stabilize unless either T3 or T4 is
greater than 125 F (51.6 C), in which case all MBB-controlled
fans will start immediately. This method allows the unit to
run at very low condensing temperatures at part load.
During the first 10 minutes after circuit start-up, MBB-
controlled fans are not turned on until T3 and T4 are greater
than the head pressure set point plus 10 F (5.6 C). If T3 and
T4 are greater than 95 F (35 C) just prior to circuit start-up,
all MBB-controlled fan stages are turned on to prevent ex-
cessive discharge pressure during pull-down. Fan sequences
are shown in Fig. 17.
UNITS WITH TXV The logic to cycle MBB-controlled
fans is based on saturated condensing temperature only, as
sensed by thermistors T3 and T4 (see Fig. 8 and 10). When
either T3 or T4 exceeds the head pressure set point, the MBB
will turn on an additional stage of fans. For the first 10 min-
utes of each circuit operation, the head pressure set point is
raised by 10° F (5.6° C). It will turn off a fan stage when T3
and T4 are both below the head pressure set point by 35° F
(19.4° C). At each change of a fan stage the control will wait
for one minute for head pressure to stabilize unless T3 and
T4 is greater than 125 F (51.6 C), in which case all MBB-
controlled fans start immediately. If T3 and T4 are greater
than 95 F (35.0 C) just prior to circuit start-up, all MBB-
controlled fan stages are turned on to prevent excessive dis-
charge pressure during pull-down. Fan sequences are shown
in Fig. 17.
Motormastert Option For low-ambient operation, the lead
fan(s) in each circuit can be equipped with the Motor-
master III head pressure controller option or accessory. Wind
baffles and brackets must be field-fabricated for all units us-
ing accessory Motormaster III controls to ensure proper cool-
ing cycle operation at low-ambient temperatures. The fans
controlled are those that are energized with the lead com-
pressor in each circuit. All sizes use one controller per cir-
cuit. Refer to Fig. 17 for condenser fan staging information.
Pumpout
EXV UNITS When the lead compressor in each circuit
is started or stopped, that circuit goes through a pumpout
cycle to purge the cooler and refrigerant suction lines of
refrigerant. If a circuit is starting within 15 minutes of the
last shutdown, the pumpout cycle will be skipped.
The pumpout cycle starts immediately upon starting the
lead compressor and keeps the EXV at minimum position
for 10 seconds. The EXV is then opened an additional per-
centage and compressor superheat control begins.At this point,
the EXV opens gradually to provide a controlled start-up to
prevent liquid flood-back to the compressor.
At shutdown, the pumpout cycle continuously closes the
EXV until all lag compressors are off and the EXV is at 0%.
The lead compressor continues to run for an additional
10 seconds and is then shut off.
TXV UNITS Pumpout is based on timed pumpout. On a
command for start-up, the lead compressor starts. After
15 seconds, the liquid line solenoid opens. At shutdown, the
liquid line solenoid closes when the lead compressor has
stopped.
47
46
45
44
43
42
41
0 200 400 600 800 1000
TIME (SECONDS)
2 STARTS
3 STARTS
DEADBAND EXAMPLE
LWT (F)
MODIFIED
DEADBAND
STANDARD
DEADBAND
8
7
6
5
LWT (C)
LEGEND
LWT Leaving Water
Temperature
Fig. 16 Deadband Multiplier
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