
11
30GT Units —
With a call for the first compressor, the
HGBPR (hot gas bypass relay) is energized, completing a cir-
cuit to the appropriate TDR-HG (time delay relay-hot gas). The
field-supplied 620,000 ohm,
1
/
2
-w resistor permits approxi-
mately a one-minute time delay for the circuit pressures to sta-
bilize. After the time delay has completed its cycle, the HGBPS
(hot gas bypass solenoid) opens. If the circuit suction pressure
is below the setting of the hot gas bypass valve, the valve be-
gins to open. The valve continues to open until it either reaches
an equilibrium, or the maximum open position is reached. Dis-
charge gas is bypassed into the mixed phase line between the
expansion valve and the cooler. This condition continues until
the suction pressure rises above the setting or the unit cycles
off.
All
Comfort
Link™ Units —
When the lead compres-
sor is started, the HGBP (hot gas bypass) solenoids are ener-
gized. The unloader(s) on the lead compressor is also energized
when the compressor is started. If the circuit suction pressure is
below the setting of the hot gas bypass valve, the valve begins
to open. The valve continues to open until it either reaches an
equilibrium, or the maximum open position is reached. Dis-
charge gas is bypassed into the mixed phase line between the
expansion valve and the cooler. This condition continues until
the suction pressure rises above the setting. The hot gas bypass
solenoid(s) are only used at the first stage of capacity when
starting the lead compressor and as the last stage of capacity
before shutting down the lead compressor. The solenoids are
not energized when the lag circuit starts even if the lead com-
pressor in the lag circuit is the only compressor running in the
circuit. The hot gas bypass solenoid(s) are deenergized when
the unit cycles off.
30HK040-060, 30HL050-060 CONFIGURATION — Once
the installation and wiring of both solenoid valves is complete,
the control must be configured for the hot gas bypass option.
To do this, place the Enable/Off/Remote Contact switch in the
Off position. The Scrolling Marquee, Navigator or CCN device
such as Service Tool must be used.
30HK, HL CONFIGURATION WITH SCROLLING
MARQUEE OR NAVIGATOR — Using the Scrolling Mar-
quee or Navigator display, select the Configuration mode LED
(press the Escape key until the screen is blank and use the ar-
row keys to illuminate the LED). Press the Enter key and then
the down arrow key to display ‘OPT1’. Press the Enter key
again and use the down arrow key until ‘HGB.S’ is displayed.
Press the Enter key twice. The words ‘PASS’ and ‘WORD’
will flash. Press the Enter key 4 times for the standard ‘1111’
password. Use the arrow keys if necessary to correctly enter
unique passwords. Once the password is entered, press the En-
ter key so that ‘NO’ flashes. Use either arrow key to change the
value to ‘YES’ and press Enter.
30HK,HL CONFIGURATION WITH SERVICE TOOL —
Using the Service Tool, select the Carrier Controls option from
the menu. Select the chiller to be configured or Add, Upload
and then Select the chiller. Once selected, choose Modify, Con-
troller and then the OPTIONS1 table. Press the ‘F2’ key and
choose Upload for the current configurations. Select Save and
then Edit. Highlight the second item in the table, ‘Hot Gas By-
pass Select’ and use the spacebar to change its value to ‘Yes’.
Press the ‘F2’ key, Save and then Download. Select Upload
and then Enter to verify that the configuration was successfully
received by the chiller.
Using the Scrolling Marquee or Navigator display, follow
the instructions given in the Controls Start-Up, Operation,
Service and Troubleshooting manual and use the Service Test
mode to verify proper operation of the solenoids (illuminate
the Service Test LED, enable the Test mode using the ‘TEST’
sub-mode and enter the ‘COMP’ sub-mode to test the output
‘HGBP’). Note that both solenoids are wired in parallel and
will be energized at the same time. When the test has been
completed, disable the ‘TEST’ mode and return the Enable/
Off/Remote Contact to the proper position. Close and secure
the control box door.
INSTALLATION IN
38AKS, AH/INDOOR FAN COIL
(CONSTANT VOLUME)
SPLIT SYSTEMCOMBINATION
NOTE: Application of hot gas bypass to 38AKS VAV (vari-
able air volume) systems is addressed in 38AKS/39E applica-
tion literature.
Step 1 — Install Piping (See Fig. 13)
1. In applications where the air handler refrigerant distribu-
tor is not equipped with a side outlet connection, it is rec-
ommended that a Sporlan in-line auxiliary side connector
with standard distributor be used. Refer to the installation
instructions for the indoor fan coil to obtain nozzle size
and distributor connection size. Select the auxiliary side
connector based on this information. The side connector
must be installed on refrigerant circuit no. 1 (first stage of
cooling) of the fan coil being used.
2. Install a field-supplied
1
/
4
-in. NPT to
1
/
4
-in. flare fitting on
the gage connection port of the compressor suction ser-
vice valve.
3. Sweat the pilot solenoid valve supplied in the hot gas ac-
cessary package directly to the hot gas bypass valve on
the
3
/
8
-in. ODF external equalizer port.
4. Install field-supplied
1
/
4
-in. copper tube (flared with a nut
on each end) between the compressor suction valve and
the hot gas pilot solenoid valve.
5. Connect a field-supplied
5
/
8
-in. OD copper tube between
the discharge line process tube (hot gas stub) and a field-
supplied manual shutoff service valve, avoiding any traps
in piping.
6. Connect another field-supplied
5
/
8
-in. OD copper tube be-
tween the manual shutoff valve outlet and the hot gas by-
pass valve inlet.
7. Connect a field-supplied
5
/
8
-in. OD copper tube between
the leaving side of the hot gas bypass valve and the Sporlan
auxiliary side connector (distributor-side connector).
Shut off all power to the unit and remove refrigerant charge
using an approved refrigerant recovery device before pro-
ceeding with installation.
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