Carrier PG8JEA Instruction Manual download pdf

Installation Instructions

NOTE: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATION

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal

injury or death.

This conversion kit shall be installed by a qualified service

agency in accordance with the manufacturer's instructions

and all applicable codes and requirements of the authority

having jurisdiction. If the information in these instructions

is not followed exactly, a fire, explosion, or production of

carbon monoxide could result causing property damage,

personal injury, or loss of life. The qualified service agency

is responsible for the proper installation of this furnace with

this kit. The installation is not proper and complete until the

operation of the converted appliance is checked as specified

in the manufacturer's instructions supplied with the kit.

LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,

ET MONOXYDE DE CARBONE

EMPOISONNER

Cette trousse de conversion doit 0tre install0e par un servie

d'entretien qualifiO, selon les instructions du fabricant et

selon routes les exigences et tousles codes pertinents de

l'autoritO compOtente. Assurezvous de bien suivre les

instructions dans cette notice pour rOduire au minimum le

risque d'incendie, d'explosion ou la production de

monoxyde de carbone pouvant causer des dommages

mat0riels, de blessure ou la mort. Le service d'entretien

qualifiO est responsable de l'installation de cette trousse.

L'installation n'est pas adOquate ni complOte rant que le bon

fonctionnement de l'appereil converti n'a pas Or0 vOrfiO

selon les instructions du fabricant fornies avec la trousse.

Installing and servicing heating equipment can be hazardous due

to gas and electrical components. Only trained and qualified

personnel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions

such as cleaning and replacing air filters. Trained service

personnel must perform all other operations. When working on

heating equipment, observe precautions in the literature, on tags,

and on labels attached to or shipped with the unit, and other

safety precautions that may apply.

Follow all safety codes. In the United States, follow all safety

codes including the current edition of the National Fuel Gas Code

(NFGC) NFPA No. 54/ANSI Z223.1. In Canada, refer to the

current edition of the National Standard of Canada, Natural Gas

and Propane Installation Codes (NSCNGPIC),

CAN/CSA-BI49.1 and .2. Wear safety glasses and work gloves.

Have a fire extinguisher available during start-up, adjustment

steps, and service calls.

Recognize safety information. This is the safety-alert symbol

/_. When you see this symbol on the furnace and in instructions

or manuals, be alert to the potential for personal iniury.

Understand the signal words DANGER, WARNING, CAUTION

and NOTE. The words DANGER, WARNING, and CAUTION

are used with the safety alert symbol. DANGER identifies the

most serious hazards which will result in severe personal iniury or

death. WARNING signifies a hazard which could result in

personal iniury or death. CAUTION is used to identify unsafe

practices which may result in minor personal iniury or product

and property damage. NOTE is used to highlight suggestions

which will result in enhanced installation, reliability, or operation.

INTRODUCTION

FIRE, EXPLOSION, ELECTRICAL SHOCK AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow instructions could result in personal iniury,

death or property damage.

Improper installation, adjustment, alteration, service,

maintenance, or use can cause carbon monoxide poisoning,

explosion, fire, electrical shock, or other conditions, which

could result in personal iniury or death. Consult your

distributor or branch for information or assistance. The

qualified installer or agency must use only

factory-authorized kits or accessories when servicing this

product.

FIRE, EXPLOSION, ELECTRICAL SHOCK

HAZARD

Failure to follow this warning could result in personal

iniury, death or property damage.

Gas supply MUST be shut off before disconnecting

electrical power and proceeding with conversion.

1 2 3 4 5 6 ... 21 22

Summary of Contents

Page 1 - Installation Instructions

Installation InstructionsNOTE: Read the entire instruction manual before starting theinstallation.SAFETY CONSIDERATIONFIRE, EXPLOSION, ELECTRICAL SHOC

Page 2

Burner Flame_ BurnerManifold 7A11461Fig. 12 - Burner FlameLABEL APPLICATION1. Fill in Conversion Responsibility Label 338303-205 andapply to blower do

Page 3 - Fig. 3 - Burner Assembly

SECTION 2Table 4 - Non-condensing FurnacesMODEL NUMBERS BEGINNING WITH:58STA 58STX 58DLA 58DLX 58PHA310AAV 310JAV 311AAV 311JAV 313AAVPG8MAA PG8JAA PG

Page 4 - (46.96£um)

Manifold Assy Sensor Flame/Clip, HarnessBurner AssyBracket IgnitorFig. 15 - 80% BurnerGas Valve\\Burner Support4pSwitch, Temp (2)Al1390ManifoldJOrific

Page 5

ORIFICE SELECTION/DERATEUNIT DAMAGE HAZARDFailure to follow this caution may result in unit damage.DO NOT re-drill burner orifices. Improper drilling

Page 6 - <' to

Table5 - Orifice Size* and Manifold Pressure (In. W.C.) for Gas Input Rate(Tabulated data based on 22,000 Btuh per burner, derated 4 percent for each

Page 7 - Fig. 8 - Single-stage valve

Table 5-Orifice Size* and Manifold Pressure (In. W.C.) for Gas Input Rate (Continued)(Tabulated data based on 22,000 Btuh per burner, derated 4 percen

Page 8 - UNIT DAMAGE HAZARD

Table 6 - Orifice Size* and Manifold Pressure (In. W.C.) for Gas Input Rate(Tabulated data based on 21,000 btuh per burner, derated 4 percent for each

Page 9 - FZT q ... ... I II II I/

Table 6--Orifice Size* and Manifold Pressure (In. W.C.) for Gas Input Rate (Continued)(Tabulated data based on 21,000 btuh per burner, derated 4 perce

Page 10 - _ Burner

REINSTALL BURNER ASSEMBLYTo reinstall burner assembly:1. Attach flame sensor to burner assembly.2. Install HSI and bracket to burner assembly.3. Inser

Page 11 - SECTION 2

ELECTRICALSHOCK,FIREOR EXPLOSIONHAZARDFailureto follow this warning could result in personaliniury, death or property damage.Before installing, modify

Page 12

ELECTRICALSHOCK,FIREOR EXPLOSIONHAZARDFailureto follow this warning could result in personaliniury, death or property damage.Before installing, modify

Page 13 - ORIFICE SELECTION/DERATE

1.Besuremaingasandelectricsuppliesto furnace are off.2. Remove Low Gas Pressure Switch, brass tee and 2-in.brass nipple from the gas valve inlet press

Page 14 - ALTITUDE RANGE

CHECK FURNACE AND MAKE ADJUSTMENTSFIRE AND EXPLOSION HAZARDFailure to follow this warning could result in personal injuryand/or death.NEVER test for g

Page 15

NOTE: Gas valve regulator seal cap MUST be in place whenchecking input rate.12. When correct input is obtained,main burner flame shouldbe clear blue,

Page 16

HOTSURFACEIGNITER MANUALRESETGASBURNER i ROLLOUT SWITCHi /ELECTRICALJUNCTIONBOX(Orificed / /Connect Green/Yellowground wire hereManifold fGas VatveGas

Page 17 - REMOVE MIXER SCREWS

DeterminenaturalgasorificesizeandmanifoldpressureforcorrectinputatinstalledaltitudebyusingTable3.1.Obtainyearlyheat-valueaverage(atinstalledaltitude)f

Page 18 - 9/3z'__.q

Table 3 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input RateSINGLE-STAGE FURNACE(TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED

Page 19 - NATURAl_ SI_VER, 10 TURNS}

Table 3 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (cont.)SINGLE-STAGE FURNACE(TABULATED DATA BASED ON20,000 BTUH PER BURNER,D

Page 20

9. DO NOT install regulator seal cap at this time.SINGLE STAGEON/OFF Switch\RegulatorSealCapRegulator AdjustmentRegulatorSealCapunderCap1/8"NPT I

Page 21

NOTE: If manifold does not fit flush against the burner box, theburners are not fully seated forward. Remove the manifold andcheck burner positioning

Page 22 - APPLIANCE

GASINPUTRATEINFORMATIONSeefurnaceratingplateonblowerdoorforinputrate.Theinputratefornaturalgasisdeterminedbymanifoldpressureandorificesize.Determinena